408-2281
6
of 8
Rev
CD
5. CRIMP INSPECTION
Refer to Application Specification 114-2134 for detailed
criteria to check that the crimp is applied properly.
The crimp inspection mark (created by the die
assembly) on the terminal or splice can be used as a
visual indicator of an acceptable termination, but it
does not indicate that the crimp is not acceptable.
If the crimp inspection mark is centered in the crimp
area and is evenly and distinctly formed, the crimp is
considered properly applied; however, if it is not:
— refer to Figure 2 to verify that the proper terminal
or splice and die combination according to the
wire size was used,
— verify that the dies fully bottom during the crimp
cycle, and
— ensure that the die assembly is dimensionally
correct as specified in Paragraph 6.2
6. MAINTENANCE AND INSPECTION
Each die assembly is inspected before shipment. It is
recommended that the die assembly be inspected
immediately upon arrival at your facility to ensure that
it conforms to the gage dimensions provided in
Figure 7 and that it has not been damaged during
shipment.
Keep the dies together as a complete set (assembly).
DO NOT mix dies from different die assemblies or the
same die assemblies. Die part numbers for each die
assembly are listed in Figure 6.
To avoid personal injury, ALWAYS DISCONNECT
electrical and air supply to power unit before
performing adjustments, inspections, or repairs.
6.1. Daily Maintenance
Each operator of the power unit must be made aware
of —and responsible for— the following steps of daily
maintenance.
1. Remove dust, dirt, and other contaminants with a
clean brush, or a soft, lint-free cloth. DO NOT use
objects that could damage the dies.
2. Make certain that the dies are protected with a
thin coat of any good SAE 20 motor oil. DO NOT
OIL EXCESSIVELY.
3. When the dies are not in use, mate them and
store in a clean dry area.
Figure 6
DANGER
STOP
Nest (Stationary Die)
(1 Per Die Assembly)
Anvil (Moving Die)
(1 Per Die Assembly)
44.50 [1.75] Ref
97.0 [3.80]
Ref
Weight:
255 g [9 oz]
ITEM
DIE ASSEMBLY
59877-1
68006
68007
68008
68008-1
68009
68010
68010-2
1
312309-9
312309-1
312309-2
312309-3
1-312309-4
312309-4
1-312309-0
1-312309-1
2
307465-9
307465-1
307465-2
307465-3
1-307465-3
307465-4
307465-5
307465-5
ITEM
DIE ASSEMBLY
68011-1
314948-1
3149644-1
1976441-1
1976442-1
1976443-1
1
312309-7
314951-1
314965-1
1-312309-2
1-312309-3
314951-2
2
307465-7
307465-9
307465-7
1-307465-1
1-307465-2
1-307465-2
