TE Connectivity AMPOWER 68361-1 Скачать руководство пользователя страница 4

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408-2710

Rev

of 10

3. Insert the terminal into the stationary die. Orient it so that the large, flat surface of the terminal is

parallel to, and rests against, the angular surface of the locator (Figure 4).

Figure 4: Positioning the terminal

Flat surface of terminal rests against locator

Quick-disconnect pins must be on this side of locator

Moving die

4. While holding the terminal in position, activate the power unit so that the moving die advances just

enough to hold the terminal in place. Do not deform the terminal wire barrel.

5. Insert the stripped wire all the way into the terminal wire barrel.

6. While holding the wire in place, activate the power unit through a complete cycle.

7. Allow the dies to open fully.

8. Remove the crimped terminal.

Содержание AMPOWER 68361-1

Страница 1: ...our website at www te com 408 2710 18 NOV 2022 Rev H 1 INTRODUCTION AMPOWER Crimping Die Assemblies 68361 1 68253 1 68304 1 and 59867 1 shown in Figure 1 are designed for use in DYNA CRIMP Crimping H...

Страница 2: ...8 1 625 Height 73 76 2 904 Each die assembly when installed in the crimping head crimps AMPOWER Quick Disconnect Terminals onto standard wire sizes as listed in Table 3 These instructions provide spec...

Страница 3: ...avoid injury while operating the power unit exercise caution when holding terminals or wires near the crimping area 1 Select a wire of the correct size and insulation diameter for the terminal see Tab...

Страница 4: ...inst locator 2 Quick disconnect pins must be on this side of locator 3 Moving die 4 While holding the terminal in position activate the power unit so that the moving die advances just enough to hold t...

Страница 5: ...mped on terminal and CMA of wire 2 Crimp is located on wire barrel as shown Table 4 3 Insulation enters insulation barrel 4 Distance from edge of terminal feature to center of crimp Table 4 5 Vertical...

Страница 6: ...6 35 to 6 48 mm 250 to 255 in At least 2 00 mm 079 in of slot flat must exist If the slot is spread open too far you can correct this by squeezing it in a vise Figure 6 Reasons to reject a crimp 1 Ex...

Страница 7: ...ly production Daily Daily occasional Weekly Weekly Monthly Before using the dies wipe off excess oil particularly from the crimping area Oil transferred from the crimping area onto terminations can af...

Страница 8: ...lug gage refer to instruction sheet 408 7424 Figure 7 Recommended plug gage design 1 GO diameter 2 NO GO diameter 3 Wire barrel crimping chamber 4 GO element 5 NO GO element Table 6 Gage diameters Cri...

Страница 9: ...ping chamber The GO element must pass completely through the crimping chamber 5 Gage the wire barrel crimping chamber with the NO GO element in the same manner as step 4 The NO GO element can start en...

Страница 10: ...e to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 Figure 9 Replacement parts Table 7 Die set and component p...