409-35013
Rev A
6
of 8
3.
RECEIVING INSPECTION AND INSTALLATION
3.1.
Receiving Inspection and Installation
Inspect and install machine in accordance with the applicable 409 Series Customer Manual (see Figure 1).
Air, regulated to 80-100 psi, must be supplied to the DCCM solenoid through port identified in Figure 2 Detail B.
3.2.
Initial CQM Setup
Follow these steps when the machine is being set up for the first time to ensure that the CQM is properly
configured to operate with the DCCM.
1. Turn the machine and CQM on.
2. On the CQM screen, select the
Use DCCM
radio button.
3. Proceed with normal CQM setup as described in Section 4 of Customer Manual 409-10100.
NOTE
The DCCM will not operate during the learning process of the CQM. Once the learning process is complete, the DCCM will
operate when the CQM detects a non-conforming crimp.
3.3.
Configuring the CQM for use with DCCM
NOTE
The following steps only need to be performed if the Use CQM option is not seen on the CQM screen when the machine is
turned on.
1. In the CQM Control Panel screen select System Setting and then select DCCM Installed pick.
2. Turn the machine and CQM off and wait approximately 10 seconds.
3. Turn the machine and CQM on.
4. On the CQM screen, select the
Use DCCM
radio button.
5. Proceed with normal CQM setup as described in Section 4 of Customer Manual 409-10100.
4.
OPERATION
NOTE
For complete instructions on the operation of the bench terminator and applicator installation and setup, reference the
applicable 409 Series Customer Manual (see Figure 1).
NOTE
For complete instructions on the setup and operation of the CQM, refer to Customer Manual 409-10100.
4.1.
Machine Cycle with a Good Crimp as Determined by the CQM:
1. Place the stripped wire through the opening in the guard insert, through the DCCM cutting window and
against the wire stop of the applicator.
2. Press the foot switch.
The terminator cycles to apply a terminal to the wire.
The CQM analyzes the crimp and determines that it is good.
3. Remove the terminated wire from the machine.
