408-7183
4 of 5
Rev B
2. Close the tool handles until it is evident that the
jaws have bottomed; then hold in this position. Do
NOT force the jaws beyond initial contact.
3. Align the GO element with the appropriate
section of the crimping chamber. Push element
straight into the crimping chamber without using
force. The GO element must pass completely
through the crimping chamber as shown in Figure 4.
4. Align the NO-GO element and try to insert it
straight into the same section of the crimping
chamber. The NO-GO element may start entry, but
must not pass completely through the crimping
chamber. See Figure 4.
WIRE
SIZE
CONTACT
NUMBER
CRIMPING
TOOL
GAGE DIM (DIA)
GO
NO GO
16
66211
90117
1.49
[.0585]
1.61
[.0635]
Figure 4
5.5. Ratchet Inspection
The ratchet control feature on this hand tool should be
checked to ensure that the ratchet does not release
prematurely, allowing the jaws to open before they
have fully bottomed. Obtain a 0.025-mm [.001-in.]
shim that is suitable for checking the clearance
between the bottoming surfaces of the crimping jaws.
Proceed as follows:
1. Select the maximum size wire for the tool and a
contact.
2. Position the contact and wire between the
crimping jaws, as described in Section 3,
CRIMPING PROCEDURE.
3. Hold the wire in place and squeeze the handles
until the ratchet releases. Hold the handles in this
position, maintaining just enough tension to keep
the jaws closed.
4. Check the clearance between the bottoming
surfaces of the crimping jaws. If the clearance is
0.025-mm [.001-in.] or less, the ratchet is
satisfactory. If clearance exceeds 0.025-mm [.001-
in.], the ratchet is out of adjustment and must be
repaired. See Section 6, REPLACEMENT AND
REPAIR.
6. REPLACEMENT AND REPAIR
Replaceable parts are listed in Figure 5. Parts other
than those listed in Figure 5 should be replaced by TE
to ensure quality and reliability of the tool. Order
replacement parts through your TE representative, or
call 1-800-526-5142, or send a facsimile of your
purchase order to 1-717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
For customer repair service, call 1-800-526-5136.
7. REVISION SUMMARY
Revisions to this instruction sheet include:
•
Changed company name and logo
