409-35009
Rev E
22 of 44
In Jog mode, a single
>
shown on the display indicates the motor speed is set for 5% of the maximum
operating speed value. Each additional
>
shown increases the motor speed incrementally to a maximum jog
speed of 25% of the maximum operating speed, as shown in Table 9.
Table 9: Motor speeds in Jog mode
Indicator
Speed
>
5%
>>
9%
>>>
13%
>>>>
17%
>>>>>
21%
>>>>>>
25%
4.5.
Applicator installation
Install the proper applicator in the quick-change mounting base as follows:
Loosen the applicator release knob (Figure 3) and slide the applicator base clamp down.
Place the applicator on the quick-change base plate, then slide it back until the two notches in the applicator
base engage the stops at the back of the quick-change base plate. At the same time, guide the ram post
into the ram post adapter.
Slide the applicator base clamp UP and re-tighten the applicator release knob to secure the applicator in
place.
Set the crimp height and insulation crimp discs so that the letters and numbers on the applicator pad align
with the front pad on the ram post adapter.
If the applicator is an air-feed type, move the Air Supply Slide Valve to the Air OFF position. Connect the
applicator airline to the appropriate air valve connection located under the right side guard (Figure 22).
NOTE
Quick Disconnect Coupling PN 23238-1 is required to run air-feed applicators.
Adjust the reel support for side-feed product, depending on the applicator being used.
Mount the terminal strip guide on the left sheet metal guard for side-feed product, depending on the
applicator being used.
Mount the terminal reel on the reel support. Thread the terminal strip through the guard and into the
applicator in accordance with the instruction sheet included with the applicator. If necessary, adjust the
lubricator bowl.
Align the product reel to the applicator by adjusting the reel flanges.
Close the guard.
If the applicator is an air-feed type, move the Air Supply Slide Valve to the Air ON position.
NOTE
The guard door must be closed to enable machine operation (see section 2.4).
4.6.
Setup
Install a miniature applicator and terminals in accordance with section 4.5.
Turn on the main power using the switch located on the front of the control panel.
Be sure the guard is closed.
Jog the machine (see Table 7) through a complete crimp cycle.
NOTE
Do not use wire during this step of the setup process.
NOTE
The HV-20 and HF-20 machines should be able to jog through the terminal at maximum jog speed.