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1. Insert terminal or splice in the stationary die 
according to the instructions packaged with the 
dies.

2. Activate the power unit by depressing the trigger 
to advance the dies and hold the terminal or splice 
in place.

3. Insert stripped wire into the terminal or splice.

4. Activate the power unit to complete the crimp.

To ensure that the tool has reached full hydraulic 

pressure, the cycle LED at the rear of the tool will 

flash green for 5 seconds. See Figure 3.

If the red cycle LED is flashing red for 5 seconds, 

the tool has not yet reached full pressure and the 

crimping cycle should be considered incomplete. 

See Figure 3.

5. INSPECTION/MAINTENANCE

Make sure hydraulic pressure is released and the 

battery is detached before following inspection and 

maintenance procedures, unless otherwise 

specified in the procedure.

Each crimping tool is assembled and inspected before 
shipment. It is recommended that the crimping tool be 
inspected immediately upon its arrival, and at regularly 
scheduled intervals, to ensure that the crimping head 
has not been damaged during handling. Frequency of 
inspection depends upon the following:

Type and size of products crimped;

Degree of operator skill; and

Environmental conditions

If the wrench LED at the end of the tool is fully orange, 
the tool has 1000 crimp cycles remaining before it 
must

 

be serviced. If the wrench LED is flashing 

orange, there are 500 crimp cycles remaining. If the 
wrench LED is flashing red, the tool is locked and 
must be returned for service. See Figure 3.

Additionally, inspect and service the head (as 
described in Figure 4) every month or 1,000 cycles, 
whichever comes first. Refer to Figure 1.

5.1. Cleaning

Remove accumulations of dirt and grease on the 
crimping tool, especially in areas where dies are 
installed and terminals are crimped. Clean the entire 
tool frequently with a clean, lint-free cloth.

5.2. Visual Inspection

In addition to the inspections listed in Figure 4, inspect 
the head for nicks, scratches, and cracks. Inspect for 
cracks especially at the corners of the “C”-Head and 
around the top of the cylinder.

Inspect the metal surfaces for nicks, cracks, 
scratches, and excessive wear, especially where 
sliding contact occurs.

6. RETURN/REPAIR

Order replacement parts through your TE 
Representative, or call 1-800-526-5142, or send a 
facsimile of your purchase order to 1-717-986-7605, or 
write to:

CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608

Crimping heads may also be returned for evaluation 
and repair. For tool repair service, contact a TE 
Representative at 1-800-526-5136.

7. REVISION SUMMARY

Changed 1976505-1 to 1976505-[ ]

Added new Figure 3

Deleted Figure 4 and renumbered

Deleted and added text to NOTE in Paragraph 4.4

Changed text in Section 5

NOTE

i

DANGER

STOP

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