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Page 3 

 

Receipt & Inspection 

Upon receipt of meter shipment, be sure to inspect the packaging and the flow meter assembly for any damage 
before signing the receipt of the shipment.  Notify the delivery company about possible damage and refuse re-
ceipt of the shipment. 

 

Meters are individually boxed and are protected with packing material.  Each package 
is identified with the flow meter assembly part number, description, direction of flow 
and serial number.  Verify the meter model is the correct model, size, and configuration 
as ordered. Contact your distributor if there is any discrepancy or question. 

 

Meter assemblies should be handled with appropriate methods for the awkwardness of 
size and weight involved.  Appropriate clothing and shoes need to be utilized.  Trans-
port the meter package to the installation site with appropriate transportation methods, 
careful not to damage the flow meter. 

 

Be careful of any loose or protruding staples from the packaging, as they can be very 
sharp and may potentially cause injury.   

 

If foam has been used to protect meter, carefully remove top foam layer before attempting to remove meter as-
sembly from box.  Foam packaging maybe formed around the meter assembly making it difficult to remove.  If 
meter is bolted upon a wood pallet remove bolts while being careful not to let the meter tip over when the sup-
port has been removed.  Do not lift the meter assembly by flex hoses, thermowells, wires, pulsers, or put objects 
through meter.  Removing meter assembly from packaging without adhering these warnings may cause serious 
injury. 

 

The wooden pallets and bases meet the ISPM 15; Guidelines for Regulating Wood Packaging Material in Inter-
national Trade through the Timber Products Inspection Company (TP #2134). 

 

Every effort has been made to remove the calibration fluid before shipment.  All TCS flow meters are plugged 
and enclosed in a plastic bag.  A Material Safety Data Sheet (MSDS) can be reviewed on PAGE 50.  Appropri-
ate precautions should be taken regarding any personal, environmental and material compatibility with the end 
use system.

 

Notice 

Total Control Systems (TCS) shall not be liable for technical or editorial errors in this manual or omissions from 
this manual.  TCS makes no warranties, express or implied, including the implied warranties of merchantability and 
fitness for a particular purpose with respect to this manual and, in no event, shall TCS be liable for special or conse-
quential damages including, but not limited to, loss of production, loss of profits, etc. 

 

The contents of this publication are presented for informational purposes only, and while every effort has been 
made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, re-
garding the products or services described herein or their use or applicability.  We reserve the right to modify or im-
prove the designs or specifications of such products at any time. 

 

TCS does not assume responsibility for the selection, use or maintenance of any product.  Responsibility for proper 
selection, use and maintenance of any TCS product remains solely with the purchaser and end-user. 

 

All rights reserved.  No part of this work may be reproduced or copied in any form or by any means – graphic, 
electronic or mechanical – without first receiving the written permission of Total Control Systems, Fort Wayne, 
Indiana USA.

 

Flow Meter Identification Plate 

Содержание 700-30

Страница 1: ...ing Briefly highlight your product or service here Briefly highlight your product or service here Briefly highlight your product orservice here Catalog Subtitle Installation Operation Maintenance Manu...

Страница 2: ...Meter Calibration 13 Meter Calibration Continued 14 Meter Calibration Continued 15 Calibration Adjustment 15 Split Compartment Testing 16 Split Compartment Testing Continued 17 Split Compartment Test...

Страница 3: ...eet the ISPM 15 Guidelines for Regulating Wood Packaging Material in Inter national Trade through the Timber Products Inspection Company TP 2134 Every effort has been made to remove the calibration fl...

Страница 4: ...another and the wall of the fluid chamber There are slight clearances between the rotors and the chamber wall Because of this it is important that the meter be properly applied for the flow rate and...

Страница 5: ...Fuel Oils Jet Fuels Gaso line Diesel Bio Diesel Kerosene etc SPD Standard Petroleum Ductile Iron For metering refined petroleum products such as Aviation Gasoline Ethanol Blends Methanol Blends Gasoli...

Страница 6: ...Steel Packing Seal Viton Viton Simriz Simriz Simriz Simriz Body O rings Viton Viton Teflon Teflon Teflon Teflon Meter Selection The flow meter must be carefully chosen from the Meter Selection factors...

Страница 7: ...should be mounted between the meter and any valves tees or any other potential places where air may enter the system 8 The metering system should include a means for calibration Protection From Debris...

Страница 8: ...iminate hydraulic shock you need to slow down the valve closure rate The time required to close the valve so that the line pressure will not exceed the normal pressure at no flow is Time seconds 0 027...

Страница 9: ...Page 9...

Страница 10: ...Page 10...

Страница 11: ...tem components are properly secured and tightened 9 All meter assembly bolts and connections are tight 10 Air eliminator vapor release is properly vented and piped into a reservoir container or back t...

Страница 12: ...mating the face gear with the drive gear of the packing capsule assembly Reinstall the screw and cover plate The meter will now be set up for right to left flow See Page for a parts breakdown of enti...

Страница 13: ...calibration Setting a Prover The prover should be set level using the levels provided on the prover or separate ones This insures con sistent results when moving the prover from meter to meter Where t...

Страница 14: ...e National Institute of Standards and Technology in its NIST Handbook 44 specifies a tolerance of plus or minus the following METER TOLERANCE Acceptance tolerances apply to new meters and repaired met...

Страница 15: ...ume on Meter Counter Page 15 Calibration Adjustment Temperature Correction If the conditions of testing are such that there will be a change of more than a few degrees in the tempera ture of the liqui...

Страница 16: ...the meter stops for 10 seconds or more proceed to step 3 If the meter indication fails to stop entirely for a period of 10 seconds continue to operate the system for 3 minutes 3 Close the valve from t...

Страница 17: ...meter indication fails to stop entirely for at least 10 seconds continue to operate the system for 3 minutes 3 Close the compartment valve and the delivery nozzle or valve if top filling Stop the pump...

Страница 18: ...of the prover The test results may not be valid if product is splashed out of the prover Appropriate attire and protection is required but caution is still necessary 6 Continue the delivery of produc...

Страница 19: ...ammable very toxic oxidizing and corro sive Severe injury or fatalities may arise if appropriate safety precautions are not followed 6 Before replacing or cleaning filter strainer screen the electrica...

Страница 20: ...quid After this is done immediately refill the meter or accessory with a compatible liquid to prevent corrosion and water build up WARNING Test equipment should be grounded to prevent a possible spark...

Страница 21: ...wn with Meter Air Eliminator High Capacity Strainer Hydraulic Valve Air Check Valve Register Preset Printer Assembly shown with Meter Air Eliminator Strainer Hydraulic Valve Air Check Valve Register P...

Страница 22: ...Page 22 700 30 700 35 Meter Assembly...

Страница 23: ...le Assy 1 700170 700170 700175 700175 700175 700175 700170 700175 15 Packing O ring 1 700009 700009 700010 700010 700010 700010 700009 700010 16 Plug 2 700024 700024 700024 700024 700024 700024 700024...

Страница 24: ...Page 24 730 Air Eliminator Assembly...

Страница 25: ...20 740022 740020 740022 8 Screw 6 740030 740030 740030 740030 9 Split Lock Washer 2 740017 740017 740017 740017 10 Retaining Clip 2 740012 740012 740012 740012 11 Reed Valve 2 740007 740007 740007 740...

Страница 26: ...041 740042 740041 740042 6 Top Seal O ring 1 740009 742019 740019 740019 7 Strainer Housing 1 743021 743023 743020 743023 8 Basket Cover Thermowell 1 743055 743055 9 Basket Cover 1 743050 743053 74305...

Страница 27: ...rew 4 700054 11C 100M Strainer Basket 1 743025 4 Flat Washer 4 702018 12 Cap Screw 4 753012 5 Strainer Cover Optional 1 740041 13 O ring 1 703012 6 Top Seal O ring 1 740009 14 Strainer Adaptor 1 74503...

Страница 28: ...Page 28 750 30 Hydraulic Preset Valve Assembly Front Pull Side Swing...

Страница 29: ...ring 2 753215 753215 21 Shaft Seal 2 753214 753214 22 Flat Washer 4 753013 753013 23 Cap Screw 2 753011 753011 24 Cap Screw 2 753027 753027 25 Valve Cover 1 753015 753015 26 Shaft 1 753008 753008 27 L...

Страница 30: ...04 2 Piston Guide 1 793015 3 Piston Guide External Seal 1 793020 4 Piston Guide Internal Seal 1 793023 5 Piston Guide Snap Ring 1 793035 6 Piston 1 793002 7 Spring 1 793001 8 Body Snap Ring 1 793030 9...

Страница 31: ...Check Valve Assembly Item Description Quantity 700CV20 SP 1 Cotter Pin 1 70003 2 Flat Washer 1 70070 3 Compression Spring 1 70002 4 Valve Plate Assembly 1 70016 5 Retaining Ring 1 6 052482 6 Valve Dis...

Страница 32: ...olt Nut Size Lubricated Lubricated 740 30 AIR ELIMINATOR STRAINER ASSEMBLY Part Number Description Tool Bolt Nut Size Foot Lbs Newton Meter Unlubricated Lubricated Unlubricated Lubricated TCS 740050 C...

Страница 33: ...te the position of the drive gear either above or below the packing gland pinion Removing the Adjuster 1 Loosen the retaining screws using a standard flathead screwdriver 2 Slide the retaining clip up...

Страница 34: ...or socket driver 3 Remove the drain plugs on the front and rear covers using an allen wrench Allow more fluid to drain from the meter Removing Packing Capsule 1 Remove the retaining plate using a sta...

Страница 35: ...etween the rotor and blocking gear on the meter 2 Use the socket or box wrench to loosen the right rotor gear lock nut Repeat for the left rotor gear lock nut 3 Move the spare displacement rotor gear...

Страница 36: ...nto the notches near the dowel pins 3 Gently pry the bearing plate off the dowel pins and slide out the bearing plate and rotors from the housing Removing Lock Nuts Rotors 4 Remove rotor lock nuts fro...

Страница 37: ...what is rated CHAMBER WEAR A Foreign debris similar to sand or sludge has run through the meter B Meter has been operated at a higher capacity and has worn the bearings out allowing rotors to drop in...

Страница 38: ...ide on blocking rotor gear and position the arrow that it is pointing toward the right displacement gear 2 Align arrow on displacement gear with the arrow on the blocking gear and slide on right displ...

Страница 39: ...turn freely within the housing before proceeding Reinstalling Rotor Gears Lock Nuts 1 Using the spare displacement gear or shop rag position between right displacement gear and blocking rotor gear 2 U...

Страница 40: ...ade so that it seats itself properly in blocking rotor shaft blade Tighten all front cover screws 4 Attach rear cover and tighten all screws Reinstalling Counter Support Adjustor Drive Shaft 1 Positio...

Страница 41: ...he adjustor into the top of the counter support and assuring that it mates with the drive shaft 2 Tighten the screws that secure the adjustor plate to the counter support Reinstalling Dust Cover 1 Rea...

Страница 42: ...emove imbedded particles If screen is too dirty to clean then replace the screen 1 Wipe clean the face of the cover plate and seal ring Check o rings for damage and replace as needed Reassembly of 720...

Страница 43: ...r plate 3 Remove valve plate inspect and replace as needed 1 To remove the air eliminator assembly remove the four screws and washers attaching it to the strainer assembly 2 Using a flathead screwdriv...

Страница 44: ...he components are in the cap and will come out of the valve housing 8 To remove the cap assembly remove the four cotter pins this is only needed when replacing spring or cup 9 To replace the flat wash...

Страница 45: ...e seal and guide with the two screws 4 Turn outlet of valve in downward position 5 Place the flat washer spring and washer on the valve shaft and secure by placing nut on the end of the valve shaft 6...

Страница 46: ...ve the poppet and spring from the housing 5 Check inside housing for any debris and remove using a clean cloth 6 Inspect and replace poppet gasket if needed Reassembly of 760 Air Check Valve 1 Replace...

Страница 47: ...een damaged or cover bolts have not been tightened enough PROBLEM Product flows through meter but register does not operate A Gear train motion interrupted by non functioning gear due to broken pin or...

Страница 48: ...the system Then determine if the meter is registering free air or entrained air Free Air is much easier to remove from the metering system and may require the use of the Spring Loaded Back Check Valve...

Страница 49: ...to be raked or adjusted for the correct shut off volume See Veeder Root 7889 preset service manual for further instructions C The Veeder Root preset may have a worn or bent trip mechanism that is not...

Страница 50: ...AL NAME CAS NUMBER IS LESS THAN TLV TWA TLV STEL PETROLEUM 64741 65 7 90 0 100MG M3 HYDROCARBON PETROLEUM 64742 53 6 10 0 5MG M3 HYDROCARBON ITEMS NOT SHOWN ARE NOT LISTED IN THE OSHA T S C A HAZARDOU...

Страница 51: ...BY EXPOSURE NONE KNOWN PRIMARY ROUTE S OF ENTRY DERMAL INHALATION INGESTION EMERGENCY AND FIRST AID PROCEDURES IN CASE OF EYE CONTACT IMMEDIATELY FLUSH EYES WITH CLEAN WATER FOR AT LEAST 15 MINUTES I...

Страница 52: ...HANICAL OR LOCAL TO ASSURE TLV IS NOT EXCEEDED PROTECTIVE GLOVES NORMALLY NOT REQUIRED HOWEVER IF HANDS ARE FREQUENTLY IN FLUID WEAR OIL AND CHEMICAL IMPERVIOUS GLOVES EYE PROTECTION SAFETY GLASSES RE...

Страница 53: ...HER REGULATORY INFORMATION DOT HAZARDOUS NATURAL DESCRIPTION THE INFORMATION CONTAINED HEREIN IS TO THE BEST OF OUR KNOWLEDGE AND BELIEF ACCURATE HOWEVER SINCE THE CONDITIONS OF HANDLING AND USE ARE B...

Страница 54: ...Page 54 Notes...

Страница 55: ...chaser must ob tain a Return Goods Authorization RGA number from TCS s customer service department within 30 days of discovery of a purported breach of warranty but not later than the expiration of th...

Страница 56: ...2515 Charleston Place Fort Wayne IN 46808 Toll Free 800 348 4753 Phone 260 484 0382 Fax 260 484 9230 Email sales tcsmeters com TCS900003...

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