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Twin City Engineering Supplement ES-895

Table 2. TSL Wheel-Funnel Overlap

  SIZE 

402 

445 

490 

542 

600 

660 

730 

807 

890

 

A 

40.25 

44.50 

49.00 

54.25 

60.00 

66.00 

73.00 

80.75 

89.00

 

B 

1.03 

1.13 

1.25 

1.38 

1.56 

1.69 

1.88 

2.09 

2.28

  C (CL 1) 

16.23 

17.92 

19.64 

21.70 

24.08 

26.42 

29.19 

32.30 

35.66

  C (CL 2) 

16.23 

17.92 

19.64 

21.70 

24.08 

26.42 

29.19 

32.30 

35.66

 

C (CL 3) 

16.30 

17.98 

19.70 

21.83 

24.14 

26.48 

29.25 

32.36 

35.70

  SIZE 

122 

150 

182 

200 

222 

245 

270 

300 

330 

365

 

A 

12.25 

15.00 

18.25 

20.00 

22.25 

24.50 

27.00 

30.00 

33.00 

36.50

 

B 

0.31 

0.38 

0.56 

0.63 

0.69 

0.75 

0.88 

0.97 

1.06 

0.94

  C (CL 1) 

4.69 

5.86 

7.36 

8.00 

8.89 

9.86 

10.91 

11.89 

13.31 

14.72

  C (CL 2) 

4.72 

5.86 

7.42 

8.06 

8.95 

9.86 

10.91 

11.89 

13.31 

14.72

 

C (CL 3) 

— 

— 

7.48 

8.13 

9.08 

9.92 

10.97 

12.14 

13.38 

14.78

C

B

A

Note: Use “B” dimension for positioning wheel.

Table 3. QSL Wheel-Funnel Overlap

B

A

C

Note: Use “B” dimension for positioning wheel.

  SIZE 

150 

165 

182 

200 

222 

245 

270 

300 

330

 

A 

18.25 

20.00 

22.25 

24.50 

27.00 

30.00 

33.00 

36.50 

40.25

 

B 

0.56 

0.63 

0.69 

0.75 

0.88 

0.97 

1.06 

0.94 

1.03

 

C 

6.19 

6.75 

7.56 

8.31 

9.13 

10.19 

11.19 

12.38 

13.63

  SIZE 

365 

402 

445 

490 

542 

600 

660 

730

 

A 

44.50 

49.00 

54.25 

60.00 

66.00 

73.00 

80.75 

89.00

 

B 

1.13 

1.25 

1.38 

1.56 

1.69 

1.88 

2.09 

2.28

 

C 

15.13 

16.63 

18.38 

20.25 

22.31 

24.63 

27.25 

30.00

motor plate should be as parallel as possible to the fan 

centerplane.  Care  should  be  taken  to  maintain  drive 

alignment and proper belt tension.

Bearing Maintenance

Proper lubrication of the fan drive bearings helps assure 

maximum bearing life. All fans are equipped with decals 

indicating  relubrication  intervals  for  normal  operating 

conditions. See Figures 2, 3 and 4 for typical lubrication 

data.  However,  every  installation  is  different  and  the 

frequency of relubrication should be adjusted accordingly.

  On  high  moisture  applications,  the  lubrication 

frequency  may  need  to  be  doubled  or  tripled  to 

adequately protect the bearings. Double the relubrication 

frequency on fans with vertical shafts.

  Observation of the conditions of the grease expelled 

from the bearings at the time of relubrication is the best 

guide as to whether regreasing intervals and amount of 

grease added should be altered.

  Greases  are  made  with  different  bases.  There  are 

synthetic base greases, lithium base, sodium base, etc. 

Avoid  mixing  greases  with  different  bases.  They  could 

be  incompatible  and  result  in  rapid  deterioration  or 

breakdown  of  the  grease.  The  lubrication  sticker 

identifies a list of acceptable lubricants. All bearings are 

filled  with  a  lithium-based  grease  before  leaving  the 

factory.  When  the  fans  are  started,  the  bearings  may 

discharge  excess  grease  through  the  seals  for  a  short 

period  of  time.  Do  not  replace  the  initial  discharge 

because leakage will cease when the excess grease has 

worked out. Sometimes the bearings have a tendency to 

run hotter during this period. There is no reason for alarm 

unless  it  lasts  over  48  hours  or  gets  very  hot  (over 

200°F).  When  relubricating,  use  a  sufficient  amount  of 

grease  to  purge  the  seals.  Rotate  bearings  by  hand 

during relubrication.

Wheel and Shaft Maintenance

Periodically inspect the shaft and wheel for dirt buildup, 

corrosion, and signs of excess stress or fatigue. Clean 

the components. If the wheel is removed for any reason, 

make sure that it is securely attached to the shaft before 

restarting the fan.

Structural Maintenance

All structural components or devices used to support or 

attach  the  fan  to  a  structure  should  be  checked  at 

regular  intervals.  Vibration  isolators,  bolts,  foundations, 

etc.,  are  all  subject  to  failure  from  corrosion,  erosion, 

and other causes. Improper mounting can lead to poor 

operation characteristics or fan fatigue and failure. Check 

metallic components for corrosion, cracks, or other signs 

of  stress.  Concrete  should  be  checked  to  insure  the 

structural integrity of the foundation.

Содержание TSL

Страница 1: ...arings Foundations and Supporting Structures The TSL and QSL series can be mounted horizontally vertically or at any angle if ordered accordingly Mounting brackets are available to accept both vibration isolating hangers or pads Typical mounting arrangements are shown in Figures 2 through 8 Floor or wall mounted fans may be installed on a flat rigid foundation When mounting to concrete anchor bolt...

Страница 2: ... worn sheaves with new ones Carefully align sheaves to avoid premature sheave failure Inspect the belts for wear If fraying or other wear is observed to be mostly on one side of the belts the drives may be misaligned Reinstall the drives according to the following instructions 1 Slip do not pound proper sheave onto corresponding shaft 2 Align sheaves with straightedge extended along sheaves just m...

Страница 3: ...l some purging occurs at seals Adjust lubrication frequency depending on conditions of purged grease Use one half of listed interval for vertical shaft applications or for 24 hour operation Hours of operation temperature and surrounding conditions will affect the relubrication frequency required 1 Lubricate with a high quality NLGI No 2 lithium base grease having rust inhibitors and antioxidant ad...

Страница 4: ...tion frequency may need to be doubled or tripled to adequately protect the bearings Double the relubrication frequency on fans with vertical shafts Observation of the conditions of the grease expelled from the bearings at the time of relubrication is the best guide as to whether regreasing intervals and amount of grease added should be altered Greases are made with different bases There are synthe...

Страница 5: ...ing connections are properly made and tightened Bearings are properly lubricated Wheel drives and fan surfaces are clean and tightened Rotating assembly turns freely and does not rub Drives on correct shafts properly aligned and properly tensioned Check fan electrical components Motor is wired for proper supply voltage Motor was properly sized for power of rotating assembly Motor is properly groun...

Страница 6: ... AIRFLOW 2 4 3 1 Figure 7 Typical Vertical Mounting with Vibration Hangers ITEM QTY DESCRIPTION 01 1 TSL or QSL Fan 02 4 Spring Hanger 03 4 Neoprene Washer 04 32 Steel Washer 05 32 Hex Nut 06 4 Threaded Rod 07 4 Hanger Rod NOTES 1 Spring hangers are optional accessories 2 When spring hanger interferes with ductwork add offset to threaded rod to provide clearance 3 Hanger rods nuts and washers supp...

Страница 7: ...be Straightening Vanes 04 1 Discharge Cone Belt Tube Seal Removable 05 1 Housing 06 1 Motor Mount Saddle Type NOTES 1 Shaft excluded from illustration 2 Belts and driven sheave are accessible by remov ing discharge cone and belt tube seal 2 1 3 4 5 6 Figure 10 Exploded View of TSL Assembly Figure 11 Cutaway View of QSL Assembly Figure 9 Cutaway View of TSL Assembly ...

Страница 8: ...ration 2 Belts and driven sheave are accessible by removing discharge cone and belt tube seal Figure 12 Exploded View of QSL Assembly ITEM QTY DESCRIPTION 01 1 Inlet Adaptor Plate and Inlet Funnel 02 1 Wheel 03 1 Bearing Housing With End Cover Plate Belt Tube Straightening Vanes 04 1 Discharge Cone Belt Tube Seal Removable 05 1 Housing 06 1 Motor Mount Saddle Type TWIN CITY FAN BLOWER WWW TCF COM ...

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