TBEI CRYSTEEL DEUCE Скачать руководство пользователя страница 1 | Manualshive

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TBEI CRYSTEEL DEUCE Скачать руководство пользователя страница 1

1644259E (406159)

2020-09-30

1

DEUCE

CRYSTEEL’S

Website: www.TBEI.com

E-mail: [email protected]

Web Site

E-Mail

Phone (507) 726-2728

www.crysteel.com

[email protected]

Toll Free (800) 533-0494

THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE

AFTER COMPLETING THE INSTALLATION.

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Содержание CRYSTEEL DEUCE

Страница 1: ...EUCE CRYSTEEL S Website www TBEI com E mail sales TBEI com Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE AFTER COMPLETING THE INSTALLATION ...

Страница 2: ...er is pulled back hold when the lever is in the center detent and lower when the lever is pushed forward 3 To raise the hoist pull the control lever back To hold the body in a raised position place the control lever in its center detent position To lower the hoist push the control lever forward 4 ALWAYS return the hoist control lever to its center detent position after each use 5 DO NOT LEAVE THE ...

Страница 3: ...ATION It is a good idea to look through these installation instructions before beginning to mount the hoist and hydraulic system When welding protect the truck s electrical air and brake systems by disconnecting removing or cover ing Tighten all nuts and bolts to a consistent level Use the following table for torque values Size Grade 2 Torque Grade 5 Torque Grade 8 Torque 1 4 20 3 4 lb ft 6 7 lb f...

Страница 4: ...two welds at the very rear of the truck The rear mounting plates must be located within 5 inches of the rear crossmember of the subframe The front mounting plates must be located behind the front cross member of the subframe and within 2 inches of the crossmember See Figures 2 and 3 Clamp the mounting plates to the truck frame and to the subrame as shown in Figures 2 and 3 If desired locate the pl...

Страница 5: ...r counterclockwise rotation Note This pump will mount directly to Chelsea s output type AD or Muncie s output type T Crysteel Manufacturing recommends a PTO ratio of 100 120 This assures a minimum pump operating speed of 600 RPM CHECK THE ROTATION OF THE PTO If it is opposite of the engine then the pump can be used as it is If the PTO rotation is the same as the engine then the pump will need to b...

Страница 6: ...the valve Do not over or under tighten the bon net as either would move the valve spool out of its neutral position Remove two cap screws from opposite corners of the seal retainer plate Slide the bonnet clamp onto the bonnet and secure it to the valve using the 1 4 x 1 1 4 cap screws lock washers and flat washers Lock the bonnet to the cable using the 3 4 hex jam nut See Fig 7 Study Fig 8 very ca...

Страница 7: ...e electric power unit using the 3 or 4 pin connector set After completing the wiring install the motor start switch cover over the start switch and secure with a tie strap Fig 10 Connect Ground Cable Connect Power Cable Connect Ground Cable Connect Power Cable Double Acting Power Unit Single Acting Power Unit Start Switch Cover Fig 8 INSTALL HOSES ELECTRIC SINGLE ACTING Install a 3 8 NPT x 3 4 16 ...

Страница 8: ...C A BODYPIVOT CROSSHEAD CENTER HINGE BODY F Trip Lever Side Pivot 1 fitting G Trip Lever Rear Pivot 2 fittings H Side Shaft Pivot 3 fittings dump through side I Side Hook Pivot 2 fittings dump through side J Tailgate Upper Hinge 2 fittings K Rear Latch Cross Shaft 2 fittings L Side Hinge Pivot 3 fittings fold down side M Side Shaft Pivot 4 fittings fold down side N Side Hinge Pivot 2 fittings dump...

Страница 9: ...rness Raise the body fully to the rear and check the wiring harness again Splice the free end of the wiring harness into the marker and ground circuits in the truck wiring Insert marker lights into rubber grommets connect the plugs on the wiring harness to the marker lights and mount the rubber grommets in the holes provided in the rear pillars and the rear rubrail Mount the amber reflectors near ...

Страница 10: ...N PART NO QTY 1 Assy Frame Deuce 1623837 150372 1 2 Assy Cylinder Deuce 1623615 148184 1 3 Cap Screw 3 4 10 x 4 Gr 8 Hex Head 1642961 401237 2 4 Hex Lock Nut 3 4 10 1642957 401226 2 5 Cap Screw 1 2 13 x 3 1 4 Gr 8 Hex Head 1643433 403076 1 6 Hex Lock Nut 1 2 13 1642984 401316 1 7 Grease Zerk 1 8 NPT 1645187 407986 4 8 Cap Screw 1 2 13 x 4 1 2 Gr 8 Hex Head 1642718 400135 1 9 Collar Hoist Mount Tub...

Страница 11: ...644209 406039 2 8 Assy Trip Rod Rear 9 1624692 155787 1 Assy Trip Rod Rear 11 1624827 156671 1 9 Clevis Pin 1 2 x 1 421 1642754 400215 2 10 Rue Ring 1 2 1644210 406040 2 11 Interlock Cover 1636658 284449 1 12 Screw Self Tapping 5 16 18 x 3 4 1642708 400112 4 13 Extension Spring 3 4 x 4 1 2 1644148 405883 1 14 Assy Subframe 9 Deuce includes items 2 thru 13 1625638 164090 1 Assy Subframe 11 Deuce in...

Страница 12: ...22 Push Button Control SA 78 1200093 1 23 Electric Power Unit SA 1200094 1 24 Electric Power Unit DA 2219241 1 25 Keeper Pistol Grip 2296415 1 26 Control Station W Cord 4 Wire DA Pistol 2296414 1 27 Hose 3 8 NPT x 72 RM RM 4000 PSI 1643014 1 28 Adapter 7 8 ORM x 3 8 NPTF 1642813 1 29 Gear Pump 4 GPM 9 Tooth 1644648 1 Gear Pump 4 GPM 11 Tooth 1644649 1 30 Hose Barb 1 1 16 ORBM x 3 4 1643228 1 31 Ho...

Страница 13: ... 5 500 OD 1629802 205139 1 10 Piston Seal 5 500 OD x 1 4 CS 1642780 400277 1 11 Hex Jam Nut 1 1 2 12 1642995 401370 1 12 Assy Cylinder Tube 1623616 148185 1 13 Plug 9 16 ORB 1642793 400404 1 14 O Ring 7 16 1642907 401017 1 15 Ball 3 8 1642679 400013 1 16 Bypass Valve Pin 1642894 400979 1 17 Bypass Valve Body 1642893 400978 1 18 Bypass Valve Kit 1621569 105185 1 19 Seal Kit 1621641 107961 1 SPECIFI...

Страница 14: ...ARRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service date For the full Customer Satisfaction Pledge and Warranty information please visit our website http www crysteel com ...

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