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TB 88cc, Инструкция по установке, Страница: 8 / 8

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© 2004 Dano’s Bike Shop

 

 

8 of 8 

2.  Starting with the upper tappet, use a .05mm (.002) feeler gauge to set the 

valve clearance.  Once the gap has been set, tighten the tappet bolt (9mm) 
to 80 in. lbs. Repeat the process for the lower tappet. 

 

 

3.  After the valve clearance has been set, grab the flywheel and turn the 

engine over counterclockwise TWICE and re check the valve clearance. If 
you have done everything correctly, there should be NO gap clearance. If 
there is a gap, you will need to repeat this step until no gap is present. 

4.  Install the upper and lower tappet covers (17mm). 
5.  Install a new gasket on the cam cover and install the cam cover. Tighten 

the bolt (10mm) to 9 ft. lbs. 

 

 

Congratulations!  Your new top end is now complete. 

Содержание 88cc

Страница 1: ...CLEAN rag behind the piston to seal off the crankcase 2 Install a c clip into one side of the piston When installing the c clip compress the c clip just enough to get it into the piston Note the posit...

Страница 2: ...p opening on each ring faces the opposite direction 5 Lightly coat the wrist pin with clean motor oil 6 Install the piston onto the crankshaft and secure it into place with the wrist pin Make sure tha...

Страница 3: ...2004 Dano s Bike Shop 3 of 8 8 Install the cylinder gasket 9 Install a small black seal into the lower hole 10 Install two knock pins...

Страница 4: ...the ring Do not force the cylinder into place Repeat the process for each ring until the cylinder is in place 12 Install the black cam chain roller the cam chain roller bolt 10mm and the cylinder side...

Страница 5: ...2004 Dano s Bike Shop 5 of 8 14 Install the new camshaft and make sure that the cam lobes are facing downwards 15 Install two knock pins into the cylinder 16 Install the cylinder head gasket...

Страница 6: ...into the recessed hole 18 Install the cylinder head Make sure to pull the cam chain all the way through and temporarily lock it into place with a small screwdriver 19 Install the cylinder head gasket...

Страница 7: ...d center by lining up the T on the flywheel with the notch on the engine case Once the T is lined up look into the spark plug hole with a flashlight and you should be able to see the top of the piston...

Страница 8: ...s been set grab the flywheel and turn the engine over counterclockwise TWICE and re check the valve clearance If you have done everything correctly there should be NO gap clearance If there is a gap y...

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