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21A

TAYLOR STUDWELDING

SYSTEMS LIMITED.

OPERATING GUIDE

FOR

MULTIGUN

COMPACT CAPACITOR DISCHARGE

STUDWELDING EQUIPMENT

A TAYLORMADE CAPACITOR DISCHARGE PRODUCT

VISIT OUR WEBSITE

Содержание CD-MULTIGUN

Страница 1: ...V 21A 1 TAYLOR STUDWELDING SYSTEMS LIMITED OPERATING GUIDE FOR CD MULTIGUN COMPACT CAPACITOR DISCHARGE STUDWELDING EQUIPMENT A TAYLORMADE CAPACITOR DISCHARGE PRODUCT VISIT OUR WEBSITE...

Страница 2: ...5 INTRODUCTION 6 EQUIPMENT SCHEDULE 7 EXTERIOR FEATURES 9 SAFETY 12 SETTING UP AND WELDING 17 WELD SETTINGS 20 LOCATION METHODS 21 WELD ASSESSMENT TESTING 22 CONTROLLER EXPLOSION AND PARTS LIST 28 CI...

Страница 3: ...tudwelding com TECHNICAL TEL 44 0 1924 487703 SALES TEL 44 0 1924 487701 WEB www taylor studwelding com FIND US ON GOOGLE MAPS PURPOSE AND CONTENT OF THIS MANUAL This manual has been written for The o...

Страница 4: ...If the equipment is sold passed on please hand over this manual to the new owner Please immediately inform us of the name and address of the new owner in case we need to contact him regarding the safe...

Страница 5: ...arc gap between the two components is maintained by a small pip on the welding face of the stud On initiation of the high current pulse from the capacitors this pip vaporises and an arc is drawn betwe...

Страница 6: ...IFT GAP PISTOL 99 100 023 NOTE LIFT GAP PISTOLS MUST BE USING A 2 WIRE TRIGGER WHICH WOULD REQUIRE ALL 4 PINS IN THE CONTROL PLUG TO BE CONNECTED DO NOT USE OLDER 1 WIRE TRIGGER PISTOLS WHERE PIN 2 IS...

Страница 7: ...DICATOR LEDs READY GREEN Indicates that the capacitor bank is charged to the pre selected Value and is ready to weld CHARGING YELLOW Indicates that the unit is in the process of charging the capacitor...

Страница 8: ...nvironment This machine is set up to operate on either 115 Volts AC or 230 Volts AC Check the serial plate before plugging into the correct supply Never obstruct the ventral or rear panel ventilation...

Страница 9: ...uids to clean electrical components as these may penetrate into the electrical system Installation must be according to the setting up procedure detailed on page 12 of this manual and must be in line...

Страница 10: ...he risks of exposure to electromagnetic radiation operators should not drape the welding cables over their shoulders or wrap them around themselves in any way whilst using the equipment It is also rec...

Страница 11: ...he risks of exposure to electromagnetic radiation operators should not drape the welding cables over their shoulders or wrap them around themselves in any way whilst using the equipment It is also rec...

Страница 12: ...t marked Note that the cable end plug has a peg which mates with a key slot in the panel mounted socket IMPORTANT Secure the connectors with a clockwise turn until they lock Failure to do this will re...

Страница 13: ...marked Note that the cable end plug has a peg which mates with a key slot in the panel mounted socket IMPORTANT Secure the connector with a clockwise turn until it locks Failure to do this will result...

Страница 14: ...VOLTAGES Press and release the SET button once The MODE display will change to read Settings Mode Voltage 1 XX where XX the last voltage set in the memory Turn the ADJUST knob to change the value of...

Страница 15: ...the work piece Do not drape or wrap the pistol cables over or around yourself whilst operating the equipment Allow the cables to trail naturally to the floor Press the trigger Once welding has taken p...

Страница 16: ...essure A one sided stud weld arc blow is usually caused by incorrect earthing of the work piece This may be corrected by placing the welding earths opposite each other across the area where the weld i...

Страница 17: ...in the following materials Mild Steel Grade St37 3 Stainless Steel Grade 1 4303 Aluminium Alloy Grade AlMg3 and sheet materials of the following types 1 6 mm Thick Mild Steel Grade CR4 1 6 mm Thick St...

Страница 18: ...2 M3 St37 3 CR4 45 2 50 2 S304 45 2 50 2 ZINTEC 75 2 85 2 1 4303 CR4 45 2 50 2 S304 45 2 50 2 ZINTEC 90 2 100 2 AlMg3 HE3 50 3 55 3 M4 St37 3 CR4 60 2 65 2 S304 60 2 65 2 ZINTEC 100 2 110 2 1 4303 CR...

Страница 19: ...0 2 1 4303 CR4 110 2 120 2 S304 110 2 120 2 ZINTEC 140 2 160 2 AlMg3 HE3 120 4 140 4 M8 St37 3 CR4 130 2 175 2 S304 130 2 175 2 ZINTEC 180 2 1 4303 CR4 160 2 S304 160 2 ZINTEC 180 2 AlMg3 HE3 150 4 19...

Страница 20: ...roduction Advice on jig manufacture can be obtained from your sales representative EXTENDED LEG ASSEMBLY This is used where a requirement for welding very long studs is necessary The extended leg asse...

Страница 21: ...use of a bending bar This bending bar available from your supplier see the accessories section of this manual fitted with the correct size of nozzle for the stud to be tested is used to bend over the...

Страница 22: ...1 2 3 4 ITEM QTY PART No DESCRIPTION 1 1 70 105 282 SIDE PANEL 2 1 70 105 281 TOP COVER 3 1 70 105 014 HANDLE 4 1 70 105 283 SIDE PANEL CAP BANK SEE PAGE 30 BACK PANEL FRONT SEE PANEL PAGE 32 SEE PAGE...

Страница 23: ...70 105 125 FUSE 3 1 70 102 085 FUSEHOLDER 4 1 70 105 270 SWITCH 5 1 70 105 291 PANEL OVERLAY 6 1 70 105 284 FRONT PANEL 7 1 72 102 001 PCB 8 1 70 105 303 PCB 9 1 81 104 030 KNOB 10 1 81 104 032 KNOB C...

Страница 24: ...USBAR 3 1 70 105 134 NEGATIVE BUSBAR 4 1 70 102 046 THYRISTOR 5 1 70 102 047 THYRISTOR CLAMP 6 1 70 105 266 RESISTOR 7 3 70 102 131 DIODE 8 3 70 105 040 CAPACITOR 9 1 70 105 115 TERMINAL BLOCK 10 1 70...

Страница 25: ...ITEM QTY PART No DESCRIPTION 1 1 70 105 287 BUSBAR 2 1 70 105 288 BUSBAR 3 1 70 105 289 BUSBAR 4 1 70 102 100 RECTIFIER 5 1 70 105 286 BUSBAR 6 3 70 102 047 THYRISTOR CLAMP 7 3 70 102 046 THYRISTOR 8...

Страница 26: ...UN CONTROLLER BACK PANEL ITEM QTY PART No DESCRIPTION 1 1 70 105 285 BACK PANEL 2 1 81 120 055 AUXILIARY TRANSFORMER 3 1 81 106 081 FAN 4 1 70 102 225 SERIAL DATA LABEL 5 1 81 104 220 FAN GUARD 6 1 70...

Страница 27: ...V 21A 27 COMPONENT EXPLOSION CD MULTIGUN CONTROLLER BASEPLATE ITEM QTY PART No DESCRIPTION 1 1 70 105 116 RESISTOR 2 1 70 105 280 BASEPLATE 3 1 81 113 024 FOOT 1 2 3...

Страница 28: ...V 21A 28 CIRCUIT SCHEMATIC...

Страница 29: ...lectromagnetic Compatibility Directive The above mentioned products conform to the following European standards EN 60974 1 2012 ARC WELDING EQUIPMENT PART 1 WELDING POWER SOURCES EN 60974 10 2014 ARC...

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