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21A

OPERATING GUIDE

FOR

TYPE 800DA

DRAWN ARC CONTROLLER

TAYLOR STUDWELDING
SYSTEMS LIMITED

Содержание 800DA

Страница 1: ...V 21A OPERATING GUIDE FOR TYPE 800DA DRAWN ARC CONTROLLER TAYLOR STUDWELDING SYSTEMS LIMITED...

Страница 2: ...WELDING 8 GUIDE TO EXTERNAL FEATURES 11 SETTING UP AND WELDING 14 WELDING TIME AND CURRENT SETTINGS 15 VISUAL WELD INSPECTION 16 WELD TESTING 19 STUDWELDING TECHNIQUES 22 PARTS LIST EXPLODED DIAGRAMS...

Страница 3: ...1924 487701 You may wish to record the details of your controller below as this information will help with any technical assistance you may require PURPOSE AND CONTENT OF THIS GUIDE This guide has bee...

Страница 4: ...m regarding the safety of the machine PLEASE READ THIS GUIDE CAREFULLY BEFORE INSTALLING OR OPERATING THE CONTROLLER PLEASE OBSERVE CAREFULLY ALL SAFETY PROCEDURES INSTRUCTIONS DUE TO THE POWER REQUIR...

Страница 5: ...nnel working in close proximity must wear suitable eye ear and body protection Fumes and gases can seriously harm your health Use the equipment only in a suitably ventilated area If ventilation is ina...

Страница 6: ...t is able to support the weight of the equipment and that it will not fall or cause a danger in the course of its normal operation Do not hang connecting cables over sharp edges and do not install con...

Страница 7: ...ay from the work piece simultaneously striking an arc between the two Both the tip of the weld stud and the surface of the work piece melt as the arc is sustained for a pre determined interval At the...

Страница 8: ...ARRYING HANDLE 2 MAINS ON OFF SWITCH 3 VENTILLATION HOLES DO NOT OBSTRUCT 4 WELDING EARTH CONNECTION SOCKET 5 CONTROL PANEL SEE PAGE 9 6 SHIELDING GAS OUTLET SOCKET 7 PISTOL CONTROL CONNECTION SOCKET...

Страница 9: ...WINDOW 4 PISTOL TRIGGER ACTUATED INDICATOR YELLOW 5 ADJUSTER KNOB 6 GAS PURGE TIME SETTING PUSHBUTTON 7 GAS FLOWING INDICATOR GREEN 8 STUD TO WORKPIECE CONTACT INDICATOR YELLOW 9 PISTOL LIFT COIL ENE...

Страница 10: ...V 21A GUIDE TO EXTERNAL FEATURES 10 BACK PANEL 1 RATING SERIAL PLATE 2 SHIELDING GAS INLET 3 3 Ph MAINS CABLE INLET GLAND 4 VENTILLATION GRILLE DO NOT OBSTRUCT 1 3 2 4...

Страница 11: ...ent arc blow when welding takes place Prior to fitting the clamps ensure that the contact area of the work piece is free from rust paint grease etc as this will result in a poor welding connection Plu...

Страница 12: ...e on page 9 set the controller by following these simple steps SETTING WELD TIME 1 Press and hold the welding time setting pushbutton 1 2 Turn the adjuster knob 5 until the required time is displayed...

Страница 13: ...t 2 Pistol lifts stud 3 Pilot Arc strikes 4 Main Arc strikes melting both stud and workpiece 5 Arc stops Pistol plunges stud into molten pool 6 Weld complete Having welded the stud draw the pistol ver...

Страница 14: ...tandard DA7 A pistol with SC studs manufactured to standard BS EN ISO 13918 and mild steel grade CR4 and were performed using a shielding gas purge Argoshield Light at 5l min The settings are given on...

Страница 15: ...oblems and how to remedy them EXAMPLE 1 PROBLEM Insufficient heat causing the L A W to be too long and the fillet to be underdeveloped and or incomplete REMEDY Increase the welding time see page 12 EX...

Страница 16: ...oportion to the degree of plate contamination Welding close to some magnetic obstruction may produce uneven fillet distribution Too much power will produce a fillet that flows too easily and is lost e...

Страница 17: ...finish and lubricity of threads and bearing areas of fastened parts For standard steel screws it is 0 19 to 0 25 and 0 13 to 0 17 for plated screws Anti seize materials and lubricants can lower k to...

Страница 18: ...2 6 3 4 1 3 3 M6 x 1 0 8 2 6 7 5 3 10 6 6 9 5 5 M8 x 1 25 20 7 16 8 13 4 26 7 17 3 13 8 M10 x 1 5 40 5 32 8 26 2 52 1 33 8 27 0 M12 x 1 75 71 0 57 5 46 0 91 3 59 2 47 4 M16 x 2 0 181 0 146 5 117 2 23...

Страница 19: ...satisfactory weld settings in the down hand position before making attempts in the overhead position Since the weld metal is transferred from stud to plate in small particles in the down hand position...

Страница 20: ...s underneath the template so that there is a space between the component and template this space will allow the gases developed during welding to vent properly from the ferrule shroud For any further...

Страница 21: ...results cannot be obtained our field staff will be pleased to advise you Check that no other fault is present by welding a few studs on to a test piece and inspecting the fillet formation before decid...

Страница 22: ...21A PARTS LIST EXPLODED DIAGRAM 22 1 2 3 SEE PAGE 23 FOR BREAKDOWN OF CONTROLLER ITEM No OFF PART No DESCRIPTION 1 2 81 113 013 COVER STICKER 2 1 81 113 004 HOUSING COVER 3 1 81 120 032 CARRYING HANDL...

Страница 23: ...E PAGE 27 A BREAKDOWN OF THE FOR BREAKDOWN FRONT PANEL OF CONTROL DECK SEE PAGE 28 FOR BREAKDOWN OF BACK PANEL 1 2 SEE PAGE 26 FOR BREAKDOWN OF TRANSFORMER CRADLE ITEM No OFF PART No DESCRIPTION 1 1 8...

Страница 24: ...1 81 113 009 PANEL OVERLAY 3 1 81 113 007 HOUSING FRONT PANEL 4 1 81 113 020 PILOT ARC RESISTOR 5 1 81 113 015 HANDLE BRACKET 6 1 70 102 025 CONTROL SOCKET 7 2 81 106 031 WELD SOCKET 8 1 PFX CSS B06 B...

Страница 25: ...81 104 032 KNOB CAP 3 1 81 113 026 PCB 4 1 70 102 047 THYRISTOR CLAMP 5 1 70 102 046 THYRISTOR 6 1 81 113 019 THYRISTOR MOUNTING PLATE 7 1 70 106 044 THYRISTOR CLAMP PLATE 8 1 81 113 017 EARTH SOCKET...

Страница 26: ...ST EXPLODED DIAGRAM 26 1 2 3 ITEM No OFF PART No DESCRIPTION 1 1 81 113 001 WELDING TRANSFORMER 2 2 Z450 06 165 M6 x 165 STUD 3 1 81 113 008 TRANSFORMER CRADLE 4 1 81 113 023 WIRING HARNESS COMPLETE N...

Страница 27: ...8 103 052 HAZARD WARNING LABEL 5 1 81 106 262 EARTH LABEL 6 2 81 113 029 VARISTOR 7 2 81 113 028 SOLID STATE RELAY 8 1 81 113 027 HEATSINK 9 3 81 106 044 TERMINAL 10 1 81 106 116 TERMINAL END COVER 11...

Страница 28: ...15 HANDLE BRACKET 2 1 81 113 005 BACK PANEL 3 1 81 108 019 CABLE GLAND 4 1 81 106 174 SERIAL LABEL 5 1 PFX CSS B06 BUL GAS INLET SOCKET 6 1 70 102 010 FAN 7 1 70 102 018 FAN FINGER GUARD 8 3 5 71 300...

Страница 29: ...V 21A CIRCUIT SCHEMATIC WIRING 29...

Страница 30: ...V 21A CIRCUIT SCHEMATIC PCB 30...

Страница 31: ...A pair of ca bles comprises 2 off the standard cable assembly part number listed below STANDARD EARTH CABLE ASSEMBLY FOR SYSTEM 800 99 101 046 Spare parts for the maintenance of earth cables are list...

Страница 32: ...Compatibility Directive The above mentioned products conform to the following European standards EN 60974 1 2012 ARC WELDING EQUIPMENT PART 1 WELDING POWER SOURCES EN60974 10 2014 ARC WELDING EQUIPMEN...

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