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Model 490 Operator Training

Controls

Operating Procedures

Quit

Excessive mix leakage from
door spout.

Cause:

Wrong type lubricant being used

(Example: petroleum base lubricant).

Remedy:

Use proper lubricant (Example:

Taylor Lube).

Cause:

Inadequate lubrication of draw

valve o-rings.

Remedy:

Lubricate properly.

Cause:

Missing or worn draw valve o-rings.

Remedy:

Install or replace regularly.

Excessive mix leakage into drive
shaft drip pan.

Cause:

Drive shaft seal installed inside out.

Remedy:

Install seal properly.

Cause:

Missing or worn drive shaft seal on

drive shaft.

Remedy:

Install or replace regularly.

Cause:

Worn rear shell bearing.

Remedy:

Call service technician to replace

rear shell bearing.

Содержание 490

Страница 1: ...Quit Home Model 490 Operator Training Extra Firm Product Smoothie Machine TaylorCompany 2018...

Страница 2: ...roubleshooting Quiz Quit Home Controls Controls On Auto Off Wash The center position is OFF The right position is AUTO which activates the beater motor and the refrigeration system The left position i...

Страница 3: ...e front of the machine When the MIX LOW indicator is flashing the mix hopper has a low supply of mix and should be refilled as soon as possible When the MIX OUT indicator is flashing there is no mix i...

Страница 4: ...an overload condition If an overload occurs the reset mechanism will trip To properly reset the freezer place the control switch in the OFF position Press the reset button firmly Place the control sw...

Страница 5: ...g Operating Procedures Step 1 Lubricate the groove and the shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into p...

Страница 6: ...t Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 2 Insert the drive shaft through the rear shell bearing...

Страница 7: ...erating Procedures Step 3 Check the scraper blades for any nicks or signs of wear If any nicks are present replace the blades If the blades are in good condition install the scraper blade clips on the...

Страница 8: ...Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 4 Holding the rear blade on the beater slide the assembly into the freezing cylinder halfway tail end...

Страница 9: ...Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 5 Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be cer...

Страница 10: ...leshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 6 Slide the two o rings into the groo...

Страница 11: ...ly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 7 Lubricate the inside of the freezer door spout top and bottom and insert the draw valve into the...

Страница 12: ...erating Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 8 Place the o...

Страница 13: ...ng Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 9 Screw the prime...

Страница 14: ...bly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 10 Place the freezer door gasket into the groove on the back of the freezer door Slide th...

Страница 15: ...mbly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 11 Insert the baffle rod through the beater in the freezing cylinder With the door seate...

Страница 16: ...itizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 12 Rotate the draw valve bracket to the left and center it into position by raising the draw arm and plac...

Страница 17: ...erating Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 13 Lay the ai...

Страница 18: ...ng Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 14 Slide the cente...

Страница 19: ...rocedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 15 Install the front d...

Страница 20: ...g Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 Prepare an approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE...

Страница 21: ...ing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 3 Open the prime plug on the door Step 4 While the solution is flowing into the freezing cylinder brush clean...

Страница 22: ...aining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 5 When sanitizing solution starts leaking from the prime port close the prime plug Step 6 Place the control switch...

Страница 23: ...dures Step 7 Place an empty pail beneath the door spout and raise the draw arm Draw off all the sanitizing solution When the sanitizer stops flowing from the door spout lower the draw arm and place th...

Страница 24: ...ng Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 With a mix pail beneath the door spout raise the draw arm Pour two gallons 7 6 liters of FRESH mix into the hopper and allow it to flo...

Страница 25: ...isassembly Brush Cleaning Rinsing Operating Procedures Step 2 Open the prime plug by turning it counterclockwise until the air in the freezing cylinder is allowed to escape Step 3 When product starts...

Страница 26: ...Fill the hopper with mix Step 6 Place the control switch in the AUTO position Rotate the draw valve away from the draw arm Lift the draw arm to start the compressor Rotate the draw valve back to its...

Страница 27: ...Quit Home Operating Procedures Draining Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 Place the control switch in the OFF position Step 2...

Страница 28: ...pout Place the control switch in the WASH position and raise the draw arm When all the product stops flowing from the door spout lower the draw arm and place the control switch in the OFF position Pla...

Страница 29: ...mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probes Step 2 With a mix pail beneath the door spout place the control switch in the WASH position and ra...

Страница 30: ...ng Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 Prepare an approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE...

Страница 31: ...g Procedures Cleaning Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 3 Open the prime plug on the door Step 4 While the solution is flowing...

Страница 32: ...en the solution starts leaking from the prime port close the prime plug Step 6 Place the control switch in the WASH position This will cause the cleaning solution in the freezing cylinder to agitate S...

Страница 33: ...ush Cleaning Rinsing Operating Procedures Note Failure to remove brush clean and air dry these items will result in damage to the related components Step 1 BE SURE THE CONTROL SWITCH IS PLACED IN THE...

Страница 34: ...Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 3 Remove the drip pan from the machine Note If the drip pan is filled with an excessive amount of mix this indic...

Страница 35: ...Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If an approved cleaner other than Kay 5R or Stera SheenR is used dilute according to label instructions IMPORTANT Follow label...

Страница 36: ...pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is...

Страница 37: ...zing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 6 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean th...

Страница 38: ...mix hopper with mix Cause Beater motor out on reset Remedy Allow the motor to cool and then press the reset button Cause Circuit breaker off or blown fuse Remedy Turn breaker on or replace fuse Cause...

Страница 39: ...aper blades Remedy Replace regularly Cause Dirty condenser Remedy Clean monthly Cause Not enough air space around unit Remedy Allow for adequate air flow across the condenser Cause The TQC control is...

Страница 40: ...too warm Cause Mix hopper cover is not in position Remedy Place cover in position Cause Warm mix placed in hopper Remedy Mix should be below 40 F 4 4 C when placed in hopper Cause EPR valve is out of...

Страница 41: ...ng Cause Beater assembly bent Remedy Call service technician to repair or replace beater and to correct cause of insufficient mix in freezing cylinder Drive shaft stuck in the drive coupling Cause Rou...

Страница 42: ...aylor Lube Cause Inadequate lubrication of draw valve o rings Remedy Lubricate properly Cause Missing or worn draw valve o rings Remedy Install or replace regularly Excessive mix leakage into drive sh...

Страница 43: ...ix hopper temperature needs adjustment Call service technician No freezer operation after placing the unit in AUTO Cause Unit unplugged Remedy Plug into wall receptacle Cause Beater motor out on reset...

Страница 44: ...eemphasize some of the information provided on this CD but should not be used as a formal evaluation Clickon the box with the best answer Wrong answers are indicatedin red The quiz will advance to the...

Страница 45: ...Model 490 Quiz Exit Quiz A B C D...

Страница 46: ...Model 490 Quiz Exit Quiz A B C D...

Страница 47: ...Model 490 Quiz Exit Quiz A B C D...

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Страница 51: ...Model 490 Quiz Exit Quiz A B C D...

Страница 52: ...Model 490 Quiz Exit Quiz A B C D...

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Страница 54: ...Model 490 Quiz Exit Quiz A B C D...

Страница 55: ...Model 490 Quiz Exit Quiz A B C D...

Страница 56: ...Model 490 Quiz Exit Quiz A B C D...

Страница 57: ...Model 490 Quiz Exit Quiz A B C D...

Страница 58: ...Model 490 Quiz Exit Quiz A B C D...

Страница 59: ...Model 490 Quiz Exit Quiz A B C D...

Страница 60: ...Model 490 Quiz Exit Quiz A B C D...

Страница 61: ...Model 490 Quiz Exit Quiz A B C D...

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Страница 69: ...Model 490 Quiz Exit Quiz A B C D...

Страница 70: ...You now have a great understanding of your Taylor Freezer With this knowledge you ll be able to keep it running at its optimum level Go Back to Training Quit...

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