Sevcon Troubleshooting
Page 20
Electrical Troubleshooting
Smart View Fault Codes
Level 5 Faults (F05xxx)
F05004: “VA Fail”
This is a result of a low voltage on an internal voltage
regulator. Can also be caused by a low key switch input
voltage. If the key switch input is within specifications,
then replace the controller.
F05006: “MOSFET Short Circuit”
Also can be a result of an open motor armature circuit.
Confirm the motor armature and wires to the motor are
good. If motor and wires are good, then replace the
controller.
F05008: “Power Up Traction Welded”
Normaly due to line contactor welded closed resulting in
a high voltage at B+. This fault is generated when the
differential voltage between the key switch input and the
B+ terminal is less than approximatly 6-volts.
F05009: “Shorted MOSFET”
Normaly due to interal short in controller. Also could be
result of shorted motor or wiring. Remove the wire from
the controller terminal “S”. If fault clears then the short is
in the motor or wiring.
F05046: “Line Contactor Did Not Close”
Normaly due to open circuit to the controller B+ terminal.
Check wiring, contactor, main Circuit Breaker.
NOTE: Controller B+ terminal must be within 1.5 volts of
Pin 1 after contactor closes.
All other level 5 faults are a result of an internal failure in
the Sevcon controller and cannot be repaired. The
controller must be replaced.
Level 4 Faults (F04xxx)
F04001: “Contactor Welded”
High voltage at power up to the controller B+ terminal.
Check wiring, contactor, and pre-charge resistor on the
contactor.
F04002: “Steer Pot”
Steer Pot currently not used and this fault should not
occur. Check wiring.
F04003: “Sequence Fault”
Start-up switches not operated in the correct order or
fault in start-up switches or wiring. Refer to operator
section for correct operating sequence of switches.
F04004: “Two Directions Selected”
Both Forward and Reverse selected at the same time.
Check F&R switch and wiring.
F04005: “SRO”
Start-up switches not operated in the correct order or
fault in start-up switches or wiring. Refer to operator
section for correct sequence of switches. Normally a
result of F&R selected before start switch is turned on.
F04006: “Traction Seat”
Seat or foot interlock switch open. Check interlock
switch, wiring.
F04007: “Inch Switch”
Inch switch ON at power up; both switches selected at
same time; inching attempted with seat interlock, F&R
switch, or FS-1 closed.
F04008: “Steer”
Steer Function currently not used and this fault should
not occur. Check wiring.
F04009: “Low Battery”
Low voltage at Pin 1 of controller connector. Normally a
result of discharged batteries. Check wiring, start switch,
interlock switches, batteries.
F04010: “High Battery”
High voltage at Pin 1 of controller connector. Check for
correct voltage battery installed, check controller
parameters.
F04011: “Personality Range”
One or more controller personalities are out of range.
Correct parameters must be uploaded to the controller.
F04012’: “Personality CRC”
Controller personalities are corrupted. Could be a result
of a damaged logic card. Attempt uploading new
parameters. If upload fails, then controller must be
replaced.
F04013: “Capacitor high”
Содержание R 380-36
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Страница 31: ...TABLE OF CONTENTS General Maintenance Maintenance Guidelines 2 Troubleshooting Guide 3 Lubrication Chart 4...
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Страница 64: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
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Страница 116: ...Maintenance Service and Repair Transmission Page 20 NOTE Values shown are for reference only C D...
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Страница 143: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
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Страница 185: ...Wire Diagrams...
Страница 190: ...Illustrated Parts Parts Page 4 Steering Linkage...
Страница 192: ...Illustrated Parts Parts Page 6 Steering Gear 4 1 6 8 7 5 9 10 2 3 14 17 12 11 13 15 16...
Страница 194: ...Illustrated Parts Parts Page 8 Front Suspension...
Страница 196: ...Illustrated Parts Parts Page 10 Transmission primary reduction...
Страница 198: ...Illustrated Parts Parts Page 12 Transmission secondary reduction Rear Axle...
Страница 200: ...Illustrated Parts Parts Page 14 Rear Brakes Front Brakes optional Brake Body...
Страница 202: ...Illustrated Parts Parts Page 16 Rear Suspension...
Страница 204: ...Illustrated Parts Parts Page 18 Motor...
Страница 206: ...Illustrated Parts Parts Page 20 Deadman Seat Brake...
Страница 214: ...Illustrated Parts Parts Page 28 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Страница 216: ...Illustrated Parts Parts Page 30 Instrument Panel dash ending s n 179484 Instrument Panel dash starting s n 179485...
Страница 218: ...Illustrated Parts Parts Page 32 Speed Control Panel R 3 80 36 1 2 4 5 6 6 7 8 3 9 10 11 12 13...
Страница 220: ...Illustrated Parts Parts Page 34 Miscellaneous Electrical Miscellaneous Frame...
Страница 222: ...Illustrated Parts Parts Page 36 Seat Cushions and Lights 1 2 3 4 5 6 7 8 9...
Страница 230: ...Illustrated Parts Parts Page 44 Batteries 36 Volt 48 Volt...
Страница 232: ...Illustrated Parts Parts Page 46 Decals Front Cowl Tray Battery Compartment...
Страница 234: ...Illustrated Parts Parts Page 48 Trailer Hitch...
Страница 236: ...Illustrated Parts Parts Page 50 Strobe Light Other Front End Options...
Страница 238: ...Illustrated Parts Parts Page 52 Cab Cowl With Windshield Options...
Страница 240: ...Illustrated Parts Parts Page 54 Optional Cab Accessories...
Страница 242: ...Illustrated Parts Parts Page 56 Cab Door Options...
Страница 244: ...Illustrated Parts Parts Page 58 Optional Top Cover...
Страница 246: ...Illustrated Parts Parts Page 60 Rear Seat Rear Gate and Rear Deck...
Страница 248: ...Illustrated Parts Parts Page 62 9 Side Panels...
Страница 250: ...Illustrated Parts Parts Page 64 Front Bumper and Splash Pan...
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