APPENDIX A
PAGE 2
Special Tools
Special Tools
DESCRIPTION
PURPOSE
PART NUMBER
Pinion Seal Installation Tool
Used to install the pinion seal on all chain drive trucks with
the band style brake or the speed sensor on the chain case
cover.
43-201-50
Chain Case Centering Tool
Used to center the chain case on the pinion shaft on all chain
drive trucks with the band style brake or the speed sensor
on the chain case cover. Includes instructions.
41-532-50
Test Light
Used for testing electrical circuits. Powered by the truck
batteries, switchable for 12, 24, 36, and 48 volts.
62-027-00
Accelerator Test Harness
Used to test the solid state accellerator module part number
series 62-033-XX.
62-027-31
PMC Test Kit
Includes 62-027-00, 62-027-31, and supplementary
troubleshooting manual M3-001-06. For controllers
equipped with pins labeled KSI and #2 only.
62-027-60
Curtis® PMC Handheld
Programmer
Used to test and program the 62-215-00 PMC speed control
used on early model C4-25 Huskey.
62-027-10
GE® EV1 Analyzer
Used to test the GE® EV1 speed control.
62-027-20
PMT/C Meter Reset Module
Used to reset the PMT/C maintenance meter after a
maintenance is completed.
96-500-43
Sevcon® Handset Analyzer
(read only)
Used to test the Sevcon® control systems and reset the
Smart View display (includes instructions).
62-027-61
Sevcon® Handset Analyzer
with Speed Adjust Capability
Same as 62-027-61 (above) plus allows a limited range of
speed adjustment.
62-027-62
Disc Brake Boot Installation
Tool
Used to install the rubber boot on all disc brake bodies.
41-350-13
Pin Removing Tool
Used to remove pins and sockets from AMP connectors.
75-440-55
Pin Removing Tool
Used to remove pins and sockets from MOLEX connectors.
75-442-55
Hydrometer
Used to check the specific gravity of battery electrolyte.
77-200-00
Battery Filler
Used to safely add water to batteries.
77-201-00
Retaining Plate Depressor
Used to hold down the retaining plate when disassembling
the steering gear on trucks equipped with the tilt steering.
96-500-39
Fork Collar Weld Jig
Used when replacing the fork collar on models MX-600 and
SS5-36.
96-500-40
Secondary Sheave Holder
Used to hold the secondary sheave (pulley) from turning on
models R6-80 and B6-10 with the Yamaha drive.
96-500-14
Solder Kit For Field Stud
Used to solder the aluminum field wire to the field stud. For
use on motors with soldered connections only.
70-210-63
Pinion Gear Holding Tool
Used to align the Pinion Gear and Case during assembly and
disassembly.
96-500-42
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Страница 18: ...TAYLOR DUNN...
Страница 37: ...TABLE OF CONTENTS General Maintenance Maintenance Guidelines 2 Troubleshooting Guide 3 Lubrication Chart 4...
Страница 74: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Страница 100: ...TAYLOR DUNN...
Страница 130: ...Maintenance Service and Repair Transmission Page 20 NOTE Values shown are for reference only C D...
Страница 136: ...TAYLOR DUNN...
Страница 142: ...TAYLOR DUNN...
Страница 154: ...TAYLOR DUNN...
Страница 157: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Страница 176: ...TAYLOR DUNN...
Страница 194: ...Illustrated Parts Parts Page 2 Steering Knuckle...
Страница 196: ...Illustrated Parts Parts Page 4 Front Brakes Brake body 9 above...
Страница 198: ...Illustrated Parts Parts Page 6 Steering Linkage...
Страница 202: ...Illustrated Parts Parts Page 10 Steering Gear 4 1 6 8 7 5 9 10 2 3 14 17 12 11 13 15 16 Exploded Steering Gear dwg...
Страница 206: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Страница 210: ...Illustrated Parts Parts Page 18 Rear Brakes Brake body 8 above...
Страница 212: ...Illustrated Parts Parts Page 20 Master Cylinder Brake linkage Linkage at the brake caliper...
Страница 214: ...Illustrated Parts Parts Page 22 Brake Lines...
Страница 216: ...Illustrated Parts Parts Page 24 Rear Suspension View from rear...
Страница 218: ...Illustrated Parts Parts Page 26 Motor Rear Motor Mount...
Страница 220: ...Illustrated Parts Parts Page 28 Instrument Panel dash...
Страница 232: ...TAYLOR DUNN...
Страница 233: ...APPENDIX A Special Tools...
Страница 242: ...Model B 1 00...
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