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 18 

2. Common Machine Problems and Troubleshooting

 

No.

 

Problem

 

Root cause

 

What to do

 

1

 

The "machine

-

on" 

light not lit.    No 

digital display. Fan 

not operational. No 

no

-

load output.

 

Power switch turned off or 

damaged. 

Repair or replace the 

power switch.

 

Power supply phase 

missing. 

Check power input for 

phase loss.

 

No power in the grid. 

Check grid voltage.

 

Damaged filter capacitor 

or bridge rectifier resulting 

in start failure. 

Replace filter capacitor 

and bridge rectifier.

 

Power frequency 

transformer damaged. 

Replace power 

frequency transformer.

 

Damaged control board. 

Replace control board.

 

2

 

No digital display or 

the ''machine

-

on'' 

light not lit.    Fan 

operational. Error 

indicator light not 

active.    No load 

output

 

Digital display meter or 

indicator light damaged.

 

Replace meter or 

indicator light.

 

Loose wire connection.

 

Check and tighten or 

reconnect the wire.

 

Control board damaged. 

Check problem on 

control board or replace 

board.

 

3

 

The ''machine

-

on'' 

light is lit.    Digital 

display meter 

functional and fan 

operational. Error 

indicator light is off.   

No high

-

frequency 

discharge sound 

when torch trigger is 

pressed. No no

-

load 

output.

 

Insufficient torch

-

trigger 

contact and the 

torch

-

trigger connecting 

wire is loose.

 

Re

-

connect the torch 

trigger and fasten the 

torch

-

trigger connecting 

wire.

 

Control wire on the cutting 

torch broken or torch 

trigger damaged.

 

Replace torch trigger.

 

Problems with control 

circuit.

 

Check control circuit.

 

 

Содержание CUT-40

Страница 1: ...IGBT Inverter Plasma Cutter MODELS CUT 40 CUT 60 Operation Manual Please carefully read this manual before installing operating and maintaining the machine...

Страница 2: ...may be printed in this operation manual This manual will contain as far as possible preventive and safe operation measures related to the equipment but cannot exclude the occurrence of accidents There...

Страница 3: ...s 3 Warnings 4 Packaging and Transportation 7 Parameters 8 Product Description 8 Working Principle 12 Installation and Wiring 12 Brief Procedure for Cutting Operation 15 Maintenance 16 Common Machine...

Страница 4: ...nd the following safety precautions must be followed 1 The operator must be suitably qualified and certificated before operating the equipment 2 A qualified professional should be employed to ensure t...

Страница 5: ...skin damage Avoid clothes with front pockets and button up sleeves and collars 3 Use appropriate flame retardant shields or curtains to protect bystanders from arc radiation and high temperature spark...

Страница 6: ...mportant 2 Insulation layers of electric wires and cables must be checked regularly for wear and replaced if necessary 3 All equipment used and clothing worn during the welding cutting operation shoul...

Страница 7: ...ch may be detrimental to health 1 The working area should be well ventilated and welding cutting activities should not be executed in confined spaces Eye nose or throat discomfort can be the result of...

Страница 8: ...outlet with a dust cap Protection Against Moving and Rotating Parts Moving parts such as fans rotors and belts can be hazardous 1 Ensure that all protective covers doors and panels on the machine are...

Страница 9: ...s produces a concentrated stable arc for good quality cutting ease of control with no electromagnetic noise It can be used in elevated areas and positions in a variety of industries indoor or outdoor...

Страница 10: ...specially suited for applications requiring mobility and working at elevated areas 1 2 Intergrated filtered pressure regulator and water trap 1 3 Reliable overheat over current and over voltage protec...

Страница 11: ...torch switch 4 Air and electric hybrid socket Connects to the air and electric plug to the cutting torch 5 AC220V power indicator 6 Error indicator Will light up when an abnormal condition occurs The...

Страница 12: ...earth clamp 5 AC220V power indicator 6 Error indicator Will light up when an abnormal condition occurs The light is always off when the machine is functioning normally 7 Current adjustment knob Regul...

Страница 13: ...current is sufficient to meet the cutting requirements 1 4 The in time protection circuit provides signals to the PWM warning for overheat and over current situations 1 5 A closed loop control system...

Страница 14: ...4 0mm2 Output cable 10mm2 10mm2 Ground cable 2 5mm2 4 0mm2 3 Main Power Supply Connection Pay attention to prevent electric shock Wear goggles Warning Take note of the following when the cutting machi...

Страница 15: ...procedure is explained in the following diagram 4 Wiring of Single phase AC 50 60Hz Cutting Machine No Item No Item 1 Power cord 4 Overcurrent protection device 2a Live wire L 5 GND 2b Neutral wire N...

Страница 16: ...d 1 5 Connect and tighten the air hose to the inlet on the rear panel of the machine Ensure the air source provides dry air with sufficient pressure and flow rate 1 6 Install and tighten the air and e...

Страница 17: ...compressor 6 Torch Maintenance Safe operation of the machine is dependent on regular maintenance and the replacement of worn and defective parts where necessary 1 Daily Precautionary Checks 1 1 Abnor...

Страница 18: ...ls The operating voltage in the machine can be up to 600V and it is important that power be cut at the machine and at the control box before covers are removed and repairs carried out A cooling down p...

Страница 19: ...the machine on light not lit Fan operational Error indicator light not active No load output Digital display meter or indicator light damaged Replace meter or indicator light Loose wire connection Ch...

Страница 20: ...main transformer Tighten the terminal blocks 5 When cutting the output current is unstable or not controlled by the potentiometer Damaged potentiometer Replace the potentiometer Poor or loose contact...

Страница 21: ...ol board damaged Replace high frequency board or control board 8 The machine on light is lit Digital display meter and fan operational Overheating and over current lights are lit No no load output Ove...

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