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TATA Motors Sumo Gold CR-4, Руководство владельца и сервисная книжка, Страница: 81 / 110

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VEHICLE MAINTENANCE

BRAKE SYSTEM

Содержание Sumo Gold CR-4

Страница 1: ...LD A SUMO GOLD A SUMO GOLD A SUMO GOLD A SUMO GOLD CR 4 BS IV 4SPTC BS III Owner s Manual Service Book Mumbai Pune The contents given in this book are not binding subject to change without notice and...

Страница 2: ...Manual 12 Tool Kit a Wheel Spanner b Screw Driver c Ring Spanner 8 9 d Socket Handle You are also entitled for Free Services as per details given in your Owner s manual and service book at any TATA M...

Страница 3: ...ld request you to get acquainted with the details in this owner s manual which will enable you to derive optimum performance from your Tata Sumo gold We look forward to having you as a satisfied custo...

Страница 4: ...4 DO YOU KNOW...

Страница 5: ...the book and drive many miles of motoring pleasure We provide safe high quality high performance vehicles In order to maintain the level of performance and reliability in the vehicle it is important...

Страница 6: ...h USB Blue Tooth 41 Antenna 41 Micro Phone 41 Engine Compartment Lamp 41 Tail Lamp 42 Registration Plate lamp 42 High Mounted Stop Lamp 42 Interior Roof Lamps 43 Headlamp Leveling Switch 44 Accessory...

Страница 7: ...els Tyres 83 Wheel Change 83 Wheel Alignment 83 Tyre Pressure 83 Wheel Balancing 84 Replacing Tyre Tube 84 Replacing Tyre Rim 84 Tyre Rotation 85 Headlamps 85 Head LampAdjustment 85 Head Lamp Bulb Rep...

Страница 8: ...re Switch off the engine during long stops at traffic jams or signals If the situation demands that engine be kept running avoid frequent revving up of the engine Also avoid frequent stopping and rest...

Страница 9: ...d pay keen attention to some of the important aggregates which greatly affect emission These components are 1 Fuel injection pump Injectors Nozzles 2 Air intake Exhaust system especially for leakages...

Страница 10: ...e by law all such rights as we may have against such parties under their warranties in respect of such parts Our Dealers TASC s will assist the purchaser in taking up the complaint with the respective...

Страница 11: ...or otherwise expressed or implied and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf any other liability arising from the sale...

Страница 12: ...eep the cooling system pressurised and to maintain coolant level Always use genuine radiator cap only of 1 0 kg cm2 14 PSI for replacement 8 Check tyres for damage from time to time and remove any for...

Страница 13: ...case of emergency parking or breakdown on road push the hazard warning switch to flash all the blinker lights to warn other road users 19 Release parking brake before driving off 20 Release the ignit...

Страница 14: ...indows rolled up when AC system is working 3 If you feel irritation in the eyes due to smoke or during long drive stop A C and ventilate for half a minute by winding down door glasses or use fresh air...

Страница 15: ...do not stop the engine at once allow it to run at idling speed for atleast 1 minute Also do not accelerate engine till the engine oil pressure has built up 7 Do not cause heating of A C pipe where fit...

Страница 16: ...N OF CHASSIS AGGREGATE SERIAL NUMBERS 1 Chassis number plate 4SPTC BS III 2 Body Shell Cab no plate 4SPTC BS III FIP number Chassis number on frame 1 Chassis number plate CR 4 BS IV 2 Body Shell Cab n...

Страница 17: ...17 HANDLING LOCATION OF CHASSIS AGGREGATE SERIAL NUMBERS Rear axle number Tata Motors Gear box number Engine number...

Страница 18: ...r further details of operations and features Key Your vehicle comes with two identical keys With this key you can operate 1 Door Locks 2 Steering Lock cum Ignition switch 3 Tail gate Lock 4 Glove Box...

Страница 19: ...king system is provided if you lock unlock the driver door with the key the remaining three doors get locked unlocked at a time The tail gate door is not part of the central locking provision To open...

Страница 20: ...ive However the rear windows can be operated by the switches on the console Illumination on rear window switches goes OFF in locked position press down the lock button to unlock Express power down on...

Страница 21: ...sors are provided inside the cab to prevent sun glare Lower the sun visors to protect the eyes from bright sunlight The sun visors also moves sideways towards the door Avanity mirror has been provided...

Страница 22: ...ions the same rear view mirror is also provided on co driver s door Outside Rear View Mirror 1 Inner rear view mirror 2 Operating Knob 1 2 Inner Rear view mirror Inner rear view mirror is also fitted...

Страница 23: ...support 3 to give you maximum driving comfort To achieve correct position for proper driving lift the handle 2 and slide the seat either forward or backward Once the desired position is achieved push...

Страница 24: ...the folded middle seat can be somersaulted further For fixing the rear seat back upright just push back the seat in position It will get locked by itself Seats at rear Two rows of seats single or doub...

Страница 25: ...kle Belt adjustment When the vehicle is at rest adjust the length of the belt to suit convenience Insert belt tongue in buckle A positive click indicates correct assembly Adjust length of the belt to...

Страница 26: ...th the instructions and no excessive slackness in the belt should be evident Avoid twisting the straps during use Webbing must not be allowed to chafe against sharp edges on seat or bodywork Do not ma...

Страница 27: ...fittedwithadjustable headrestraint Headrestraint can help to protect you from whiplash and other injuries For best protection adjust the top of the headrestraint as shown in the figure The headrestra...

Страница 28: ...teering Wheel 5 Instrument Cluster 6 Headlamp leveling Switch 7 Horn Pad 8 Accelerator Pedal 9 Brake Pedal 10 Clutch Pedal 11 Parking Brake 12 Power Window Switch 13 Gear Shifting Lever 14 Music Syste...

Страница 29: ...NG INSTRUMENT PANEL INSTRUMENT PANEL CR 4 BS IV All indicators may not be provided on some instrument cluster and may not be applicable to all models ca 5 4 2 3 7 20 21 8 1 6 9 10 11 12 13 14 15 16 17...

Страница 30: ...ING INSTRUMENT PANEL All indicators may not be provided on some instrument cluster and may not be applicable to all models ca INSTRUMENT PANEL 4SPTC BS III 5 4 2 3 7 20 18 1 6 9 10 11 12 13 14 15 17 1...

Страница 31: ...21 Cumulative Odometer 22 Service Indicator Immobiliser Warning Indicator This system disables engine starting if original key is not used The user has to use original key for authentification and un...

Страница 32: ...e parking brakes is applied and goes off when parking brake is released It also lights up when brake fluid level is low When ignition key is turned to IGN position this indicator lights up and goes of...

Страница 33: ...MIL This symbol comes ON when the ignition is turned ON and goes OFF once the engine is cranked NOTICE This symbol will remain ON for any engine related fault which may cause increase in emission leve...

Страница 34: ...also be checked by the traffic police using specific devices OBD II Connector Location HANDLING INDICATORS GAUGES Odometer and Trip meter on LCD The odometer records the total distance the vehicle ha...

Страница 35: ...s display returns to Trip meter A after a few seconds of intensity level selection if left in this mode NOTICE Main odometer and trip meter A indication will remain on display even if the ignition key...

Страница 36: ...erature of the engine coolant The red zone at H indicates temperature higher than the normal Avoid driving when the pointer is in the red zone It indicates engine overheating which may be due to insuf...

Страница 37: ...switch After withdrawing the key from the switch ensure that steering is locked by turning steering wheel clockwise and anticlockwise To unlock the steering insert the key into the switch and turn it...

Страница 38: ...for few seconds and switches OFF automatically As a safety feature glow plugs are automatically switched OFF after a lapse of certain time if the engine is not started to conserve battery In this case...

Страница 39: ...39 HANDLING COMBI SWITCH COMBI SWITCH...

Страница 40: ...Press side knob for wash Rotate selector to set delay timing for intermit tent wipe A Head lamp OFF position B Position lamp ON C Position lamp head lamp ON D Push down the lever for high beam E Pull...

Страница 41: ...nna Music System with 1 USB Connector 2 Blue tooth Connector Micro phone Antenna TheAntenna is loacated on the RH side of front windshield glass on the A piller Please refer the music system User s Ma...

Страница 42: ...ng Rear stop lamp 3 Reverse light 4 Reflex reflecor 5 Fog lamp Registration Plate Lamp Two concealed lamps are provided for illumination of the rear registration plate High Mounted Stop Lamp High moun...

Страница 43: ...operate these lamps Lamp positions Interior Roof lamp POSITION FUNCTION The lamp will remain ON at all times irrespective of whether any of the doors is open The lamp will come ON only when any of the...

Страница 44: ...tion Marks assigned Unladen One person in Driver seat Driver Co Driver Driver Co driver all the Seats 0 farthest to rear occupied All the seats occupied Laden AllseatsoccupiedLuggageinbootspace 1 to a...

Страница 45: ...till the parking lamp is switched OFF The rear fog lamps can also be switched ON even if only headlights are ON NOTICE Useonlyduringfoggyconditionsorheavyrainsifrequired Rear Windshield Wash and Wipe...

Страница 46: ...at the side of the road or vehicle being operated in adverse condition This can be operated without Ignition ON Press hazard warning switch to switch ON All outside turn signal lights and indicators...

Страница 47: ...loads upto 10Amaximum To use this socket remove the cap first CAUTION Always keep this socket covered with the cap when not in use Mobile Holder A mobile holder is provided on the central console bel...

Страница 48: ...mpartment for comfortable positioning of passengers during journey Glove Box with Cup Holder The glove box is located on the dash board in front of the codriver s seat The glove box can be locked with...

Страница 49: ...highways Parking brake The parking brake is mounted on floor console between driver s seat and co driver s seat To apply the parking brake pull lever UP To release it pull the lever up slightly press...

Страница 50: ...onnet lock can be opened by inserting a screw driver from the top centre position of grill through a slot provided behind it on the sheet metal and by pressing the lock plate towards your left Push up...

Страница 51: ...may be under pressure and may spray out suddenly causing injury To remove the fuel filler cap turn it anti clockwise Turn the cap slowly to allow any residual pressure to escape In few version mechan...

Страница 52: ...f spare wheel 3 Using the wheel spanner the spare wheel can be raised by rotating the wheel winch screw in anticlockwise direction 4 Align one of the wheel mounting screw hole with the locating pin on...

Страница 53: ...LE JACK TOOLS Vehicle Jack Tools Vehicle tool bag jack and handle is kept below driver s seat Jack is mounted on floor over studs by wing nuts screwed on them Jack tools location Below driver s seat L...

Страница 54: ...than 0 25 Use of any other diesel fuel can increase the pollutants WARNING Avoidparkingthevehicleoverinflammablematerials such as dry leaves grass etc as the exhaust system is hot enough to initiate...

Страница 55: ...every 20 000 km if fitted 3 It is advisable to run the engine at idle speed for about one minute after starting and before stopping the engine This ensures adequate lubricating oil supply to the turb...

Страница 56: ...eservoir 2 Check for any leakage in the system and if noticed take corrective action 3 Start the engine and steer the vehicle from full left to full right turn 3 4 times Add fluid if necessary to main...

Страница 57: ...of the belt for cracks or fraying Check the tension of the belt by pushing on it with your thumb Alternator Power Steering belt as shown in Figure The belts should have deflection of 8 to 10 mm X If t...

Страница 58: ...ee four speed blower The blower speeds can be regulated to any one of the following speeds by operating the knob B at the centre of the control panel LOW MEDIUM HIGH VERY HIGH C Air Direction Control...

Страница 59: ...ing in dusty condition To avoid traffic pollution To get quick cooling heating as required Whenever discomfort is felt switch air circulation mode to fresh NOTICE 1 The A C can be switched ON only if...

Страница 60: ...C position to Face mode In high humidity areas if cold air continues to flow over windshield it may cause sudden fogging on outside surface of windshield Defrosting For vehicles fitted with HVAC unit...

Страница 61: ...GH MED LOW and OFF The switch is located on left hand side on the roof A C Air flow direction can be adjusted by adjusting the air vents The roof A C can be switched ON provided the front A C is ON Ho...

Страница 62: ...only the genuine company branded oils 3 Coolant level With the engine cool check the coolant in the auxiliary tank The levelshouldbebetweenthe FULL and MIN mark top up with the recommended coolant Br...

Страница 63: ...id in plastic container Top up if necessary Do not overfill Use only genuine company branded brake fluid 9 Check level of clutch fluid in plastic container Top up if necessary Do not overfill as this...

Страница 64: ...level of water in Windshield washer reservoir Top up with clean water if required Use good quality cleaning solvent available in the market in the ratio as specified by its manufacturer 11 Check oil...

Страница 65: ...ERVE THAT LOW OIL PRESSURE INDICATOR LIGHTGOES OFF BATTERY CHARGING INDICATOR LIGHTGOES OFF ENSURE THAT PARKING BRAKE IS RELEASED INDICATOR LAMP OFF VEHICLE IS NOW READY FOR A DRIVE DO NOT ALLOW VEHIC...

Страница 66: ...pedal and engage the reverse gear BRAKING While braking on turns apply brakes gently Before driving down a long steep gradient reduce vehicle speed by changing to lower gear Do not ride the brakes as...

Страница 67: ...vehicle control Driving on Sandy or Muddy Roads Theextentofmuddy sandy conditions and the traction available is difficult to judge and the vehicle can get bogged down deeply Operation should be done...

Страница 68: ...hecked Never venture to drive through water when it flows over guard stones Engine may get seriously damagedifattemptedtocrossover through deep water If at all the situation demands that you have to d...

Страница 69: ...select the appropriate gear so that gear changing in the middle of the climb is not required Changing gears in the middle of the climb can cause loss of momentum and engine stalling Shifting to lower...

Страница 70: ...ging or clutch disengagement is not involved while descending the gradient Towing the Vehicle For towing the vehicle the best way is to use a recovery van Alternatively use a rigid tow bar Avoid using...

Страница 71: ...nd increase the risk of injury to yourself and others Mobile phones Avoid using mobile phones while driving a car This could divert your attention from the road and result in an accident Fatigue Rest...

Страница 72: ...servoir Do not drive the car when brake warning lamp is ON Tyres Check the condition of tyres for any abnormalities Maintain correct tyre pressure it is very important particularly when subjected to e...

Страница 73: ...h Fluid Reservoir 3 Engine Compartment Lamp 4 Battery 5 Air Filter 6 Dip Stick 7 Radiator Cap 8 Engine Oil Filler Cap 9 Engine Coolant Tank 10 Windshield washer Fluid Container 11 Power Steering Fluid...

Страница 74: ...Fluid Reservoir 3 Engine Compartment Lamp 4 Battery 5 Fuse Box 6 Air Filter 7 Dip Stick 8 Radiator Cap 9 Engine Oil Filler Cap 10 Windshield washer Fluid Container 11 Power Steering Fluid Reservoir 1...

Страница 75: ...e new oil filter with fresh engine oil Smear a little engine oil on rubber gasket of new engine oil filter Hand tighten the filter fully and tighten it a further half turn with a special tool Do not o...

Страница 76: ...nues to show red band replace the paper filter element with new one and reset the service indicator For air filter please refer respective Engine Compartment pages Page 73 74 Fuel Filter Draining CR 4...

Страница 77: ...lement at specified intervals and FIP side filter element Assemble fuel filter and fit it on mounting bracket Priming fuel system 4SPTC Unscrew fuel lift pump plunger knob Pull and push it 10 14 times...

Страница 78: ...ks or fraying Check the tension of the belt by pushing on it with your thumb for A C compressor belt andAlternator Power Steering belt as shown in figure The belts should have deflection of 8 to 10 mm...

Страница 79: ...e end holding the jar just above the bleed screw level c Pump clutch pedal twice or thrice slowly throughout its stroke and by holding clutch pedal in depressed condition loosen bleed screw on slave c...

Страница 80: ...engine coolant auxiliary tank upto FULL mark Changing of coolant in the cooling system a Drain the cooling system and flush it with clean water b Pourthegenuineco brandedcoolantintotheradiatoruntiliti...

Страница 81: ...81 VEHICLE MAINTENANCE BRAKE SYSTEM...

Страница 82: ...ke shoes have been properly adjusted 1 Put chocks on front wheels 2 Jack up the rear axle 3 Loosen check nut 2 Pull parking brake lever upto second notch 4 Tighten the parking brake adjustment nut 1 t...

Страница 83: ...provided with the vehicle Jack should be placed below chassis long member behind front wheel for changing front tyres and before rear wheel as shown Wheel alignment If uneven tyre wear is noticed get...

Страница 84: ...be and replacing the tyre or rim Repairing a tyre tube Mark suitably the tyre position If original colour dot mark is not visible with respect to valve stem hole to ensure that tyre is refitted in ori...

Страница 85: ...lamp also incorporates a parking lights The head lamps must be properly aligned in order to obtain maximum road safety proper road illumination and reduced glare to oncoming traffic It is recommended...

Страница 86: ...vehicle lines and horizontal lines It is possible that high beams may not be exactly symmetrical but for this reason headlamps should not be realigned Preferably the alignment should be done in the d...

Страница 87: ...Side Repeater Side Panels W 5 W 12 V 5 W 2 Front Fog Lamps Front Bumper H 3 12 V 55 W 2 Rear Fog Lamps Tail lamp BA 15 S 12 V 21 W 2 Roof Lamp Cab Roof 12 V 10 W 2 Engine Compartment Lamp Engine Compa...

Страница 88: ...Amps 6 Fuse link Green 30 Amps 7 Fuse link Orange 40 Amps 8 Fuse Link Trasparent 80 Amps While fitting fuse box cover ensure that cover knob rests in the slot provided inside the fuse box Spare fuse l...

Страница 89: ...eutral detergent mixed with warm water Apply solution with a sponge or soft cloth and let it soak for a few minutes to loosen dirt Wipe the surface with a clean damp cloth to remove dirt and soap solu...

Страница 90: ...wash off with running hose water After rinsing wipe the body lightly with wet chamois or cloth and allow the body to dry it in the shade Warning After washing check that the brakes are dry If brakes a...

Страница 91: ...doors and body Checkthefloorcoveringsfordampness Carpetsandfloor mats remain damp for a long time especially in winter This can eventually cause the floor panels to corrode Use a high pressure spray t...

Страница 92: ...50 50 Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling WARNING Do not mix gasoline OR alcohol with diesel This mixture can cause explosion NOTICE Where oxida...

Страница 93: ...above SAE 15W 40 20 TO above SAE 10W 30 or SAE 5W 20 Hub bearing grease Tata Motors axles front hub Use Lithium base multipurpose grease Quantity 25 gms per hub Rear Brake and clutch fluid Brake fluid...

Страница 94: ...BS IV 80W90 with 7 ANGLOMOL BS III POWERSTEERING OIL HPCL HP ATF 1 6 Litres CASTROL CASTROL Transpower TQ REAR AXLE HPCL HP Gear Oil XP 85W140 GL5 2 2 Litres CR 4 CASTROL CASTROL Extreme Pressure 85W1...

Страница 95: ...litres Weight of engine 315 kg Dry Radiator frontal area 2205 sq cm Capacity of cooling System 12 Litres ENGINE 4SPTC BS III Model TATA 497 SPTC 43 Type Turbo charged Water cooled Direct injection di...

Страница 96: ...ing axle shafts Ratio 3 36 CR 4 3 73 4SPTC FRONT AXLE Independently suspended STEERING Type Power Steering Victa type steering Ratio 18 2 1 EX GX FX 32 5 1 to 36 5 1 LX CX Steering wheel 420 mm dia LX...

Страница 97: ...Capacity CR 4 117Amps GX EX LX 75Amps CX 4SPTC 75 Amps All 40Amps Optional CX LX Battery CR 4 12V 75 Ah 4SPTC 12V MF 70 Z PERFORMANCE Max speed at rated GVW 120 km hr Max gradeability at rated GVW 32...

Страница 98: ...Complete vehicle kerb 1820 FAW 997 RAW 823 weight as per ISO 1176 For AC HVAC With spare wheel tool 1800 FAW 987 RAW 813 For Non AC Gross Vehicle weight 2600 FAW 1080 RAW 1520 Max Permissible FAW 1100...

Страница 99: ...side cover page 4 These services can be satisfactorily performed only by one of our Authorised Dealers TASC s TASP s Workshops in India irrespective of the dealer who sold the vehicle provided the veh...

Страница 100: ...ised Dealer s TASC s TASP s Workshop for servicing 7 All our Authorised Dealer s TASC s Workshops have been equipped with special tools and are manned by technical personnel trained by us Besides they...

Страница 101: ...ening lever Every 15000 km z z z z z z z lock plate tailgate hinges door lock inner ratchet ENGINE 3 0 CR4 1 Check coolant level Top up if necessary 15000 km z z z z z z z 2 Change coolant in cooling...

Страница 102: ...0 km z z z z z z z Every 15000 km OR 1 Year whichever is earlier 3 Check All accessory Drive belts adjust tension if required change if damaged Every Service z z z z z z z z Replace every 2 year OR 45...

Страница 103: ...e following replace if necessary 1 Top wishbone 45000 km z z 2 Lower wishbone 3 Anti roll bars 4 Leaf Spring 5 Check shock absorber its bushes replace if necessary 30000 km z z z 6 Grease steering spi...

Страница 104: ...Schedule under severe driving conditions Precautions to be taken while cleaning engine compartment It is recommended to use dry low pressure air Do not use pressurised water ADDITIONAL MAINTENANCE SCH...

Страница 105: ...re and km No Stamp At km PDI 5 000 15 000 30 000 45 000 60 000 75 000 90 000 1 05 000 1 20 000 1 35 000 Recommended Odometer Repair Servicing Dealer s Service Date reading Order Signature and km No St...

Страница 106: ...106 RECORD OF REPAIRS CARRIED OUT Date Odometer Repair Particulars of Repair Servicing Dealer s Signature reading km Order No Stamp...

Страница 107: ...107 RECORD OF REPAIRS CARRIED OUT Date Odometer Repair Particulars of Repair Servicing Dealer s Signature reading km Order No Stamp...

Страница 108: ...o s 10 Driver s Co driver s Seat 23 Driving Controls 28 Driving inAdverse Conditions 67 DrivingInstruction 65 Driving Safety 71 E EGRSystem 54 EngineAir Filter 76 Engine Compartment 4SPTC 74 Engine Co...

Страница 109: ...ecommendedOils Lubricants 94 Record of Repairs Carried Out 107 Record of Service Performed 105 RegistrationPlatelamp 42 Replacing Tyre Rim 84 Replacing Tyre Tube 84 RoofAC 61 S SafetyChecks 72 SeatBel...

Страница 110: ...r LH Left Hand Max Maximum MD Main Dealer Min Minimum mkg Meter per Kilogram mm Millimeter Mtg Mounting No Number Nm Newtonmeter PVBU Passenger Vehicle Business Unit PDI Pre delivery Inspection PSI Po...

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