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©Copyright Task Force Tips LLC   2014-2019 

LIA-208 August 12, 2019 Rev04

2

DANGER

PERSONAL RESPONSIBILITY CODE

The  member  companies  of  FEMSA  that  provide  emergency  response 
equipment  and  services  want  responders  to  know  and  understand  the 
following:

1. Firefi ghting and Emergency Response are inherently dangerous activities 

requiring proper training in their hazards and the use of extreme caution 
at all times.

2. It  is  your  responsibility  to  read  and  understand  any  user’s  instructions, 

including  purpose  and  limitations,  provided  with  any  piece  of  equipment 
you may be called upon to use.

3. It  is  your  responsibility  to  know  that  you  have  been  properly  trained  in 

Firefi ghting and /or Emergency Response and in the use, precautions, and 
care of any equipment you may be called upon to use.

4. It is your responsibility to be in  proper physical condition and to maintain 

the  personal  skill  level  required  to  operate  any  equipment  you  may  be 
called upon to use.

5. It  is  your  responsibility  to  know  that  your  equipment  is  in  operable 

condition and has been maintained in accordance with the manufacturer’s 
instructions.

6. Failure  to  follow  these  guidelines  may  result  in  death,  burns  or  other 

severe injury.

FEMSA

Fire and Emergency Manufacturers and Service Association

P.O. Box 147, Lynnfi eld, MA  01940 • www.FEMSA.org

Table Of Contents

  1.0  MEANING OF SIGNAL WORDS
 2.0 SAFETY
  3.0   GENERAL INFORMATION
  

3.1 

SPECIFICATIONS

  

3.2 

CORROSION

 

  3.3  USE WITH SALT WATER

 4.0 INSTALLATION
  

4.1 

MOUNTING 

THE 

VALVE

  

4.2 

ENCLOSURE 

MOUNTING

 

  4.3  ELECTRIC INSTALLATION AND WIRING

  

4.4 

ELECTRICAL 

TESTING

 

  4.5   BALL INTAKE VALVE RC MANUAL OVERRIDE

 

  4.6  CHANGING OFFSET OF CRANK HANDLE

 

  4.7  CHANGING COUPLING LOCKOUT

  

4.8 

 

PEG

 

  4.9  STORZ ‘SUCTION GASKET’ REQUEST

 5.0 

 USE

  

5.1 

ELBOW

  

5.2 

VALVE 

OPERATION

 

  5.3  BALL INTAKE VALVE RC OPERATION

 

  5.4  AIR VENT AND WATER DRAIN

 

  5.5  PRESSURE RELIEF VALVE

 

   

5.5.1  RELIEF VALVE SETTING PRESSURE

  

5.6 

PRESSURE 

LOSS

  

5.7 

SUCTION 

SCREEN

  6.0  EXPLODED VIEWS AND PARTS LISTS
 

  6.1  JUMBO BALL INTAKE AXD SERIES  EXPLODED VIEW AND PARTS LIST

 

  6.2   MOTOR ASSEMBLY JUMBO LOW PROFILE BIV RC PARTS LIST

 

  6.3  SIDE B OPTIONS EXPLODED VIEWS  AND PARTS LISTS

 

  6.4  WORM DRIVE GEARBOX [A] EXPLODED VIEW AND  PARTS LIST

 

  6.5  AIR VENT/DRAIN [B] EXPLODED VIEW AND PARTS LIST

OPERATING RANGE:

For Jumbo Ball Intake Valves

Pressure Max 250 PSI (17 bar)

Pressure Min Full Vac.

 

NFPA 1962  Test Pressure

300 PSI (21 bar)  

Six seconds from open to close 

meets NFPA 1901

 slow close requirement.

 7.0 TROUBLE 

SHOOTING

  8.0    TEN YEAR EXTENDED WARRANTY 
 

  FOR JBIV-LP SERIES VALVES

 9.0 MAINTENANCE
  

9.1 

SERVICE 

TESTING

  

 9.1.1 

HYDRAULIC 

TESTING

 

   

9.1.2 RELIEF VALVE TEST

 

   

9.1.3 SHUTOFF VALVE

  

 9.1.4 

RECORDS

 

  9.2  CRANKSHAFT OVERRIDE & REPLACEMENT

 

   

9.2.1 CRANKSHAFT OVERRIDE

  

 9.2.2 

DIAGNOSIS

 

   

9.2.3 CRANKSHAFT REPLACEMENT

 10.0  REPAIR
  11.0  ANSWERS TO YOUR QUESTIONS
 12.0  TEMPLATES
 13.0  INSPECTION CHECKLIST

Содержание Ball Intake Valve AXD1ST-NX-T

Страница 1: ...nk With Pressure Relief Valve AZD1ST NX T Without Pressure Relief Valve not shown AXE1ST NX T Jumbo Low Pro le Ball Intake Valve Top Crank With Pressure Relief Valve AZE1ST NX T Without Pressure Relie...

Страница 2: ...Of Contents 1 0 MEANING OF SIGNAL WORDS 2 0 SAFETY 3 0 GENERAL INFORMATION 3 1 SPECIFICATIONS 3 2 CORROSION 3 3 USE WITH SALT WATER 4 0 INSTALLATION 4 1 MOUNTING THE VALVE 4 2 ENCLOSURE MOUNTING 4 3 E...

Страница 3: ...se CAUTION The RC valve may be remotely operated The electric drives are current limited but may still produce enough force to cause injury Keep hands and ngers away from pinch points on the valve CAU...

Страница 4: ...valve and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limiting to protect t...

Страница 5: ...ssure 250 psi 17 bar Min Pressure Full Vacuum Temperature Rating 25 F to 135 F 32 C to 57 C Opening Closing Speed Meets NFPA 1965 Slow Close Requirements Environmental Rating All components designed t...

Страница 6: ...6 8 172mm 8 4 213mm 7 0 178mm R3 4 R87 SWING AXD1ST NX T Angled Position AXD1ST NX T Down Position 12 2 309mm 7 2 183mm 9 4 240mm 5 6 142mm R3 4 R87 SWING 6 8 172mm 8 4 213mm 7 0 178mm 183mm 221mm Fig...

Страница 7: ...XE1ST NX T Down Position 6 9 174mm 6 8 172mm 8 4 213mm 6 9 174mm 6 8 172mm 8 4 213mm R3 4 R87 SWING R3 4 R87 SWING 11 3 286mm 8 7 221mm 7 2 183mm 5 6 142mm 5 6 142mm 12 2 309mm 7 2 183mm 9 4 240mm Fig...

Страница 8: ...AXD1ST NX F Angled Position 12 3 312mm 5 6 142mm 4 8 122mm 8 7 221mm 8 4 213mm 6 8 172mm R3 4 R87 SWING 7 0 178mm 5 6 142mm 4 8 122mm 9 4 240mm 8 4 213mm 6 8 172mm 7 0 178mm R3 4 R87 SWING Figure 3 1...

Страница 9: ...5 6 142mm 4 8 122mm 8 7 221mm R3 4 R87 SWING 6 9 174mm AXE1ST NX F Down Position 8 4 213mm 6 8 172mm R3 4 R87 SWING AXE1ST NX F Angled Position 6 9 174mm 4 8 122mm 9 4 240mm 12 3 312mm 5 6 142mm Figu...

Страница 10: ...NX RC Angled Position AXD1ST NX RC Down Position 6 8 172mm 8 8 223mm 6 8 172mm 8 8 223mm 4 8 122mm 9 4 240mm 10 5 267mm 5 6 142mm 10 5 267mm 11 3 286mm 5 6 142mm 4 8 122mm 8 7 221mm Figure 3 1 3a Over...

Страница 11: ...8 172mm 8 8 223mm 6 8 172mm 10 5 267mm 12 2 309mm 9 4 240mm 4 8 122mm 5 6 142mm 4 8 122mm 8 7 221mm 11 3 286mm 10 5 267mm 5 6 142mm AXE1ST NX RC Angled Position AXE1ST NX RC Down Position Figure 3 1 3...

Страница 12: ...URE MOUNTING Select proper location for display A full size template is shown in 12 0 TEMPLATES 4 3 ELECTRIC INSTALLATION AND WIRING Red and black wires must be connected to a 12 or 24 VDC protected c...

Страница 13: ...op by current limit method If motor continues to operate see proper voltage section above 3 Press OPEN button and continue to hold until valve is fully open Motor must stop by current limit method If...

Страница 14: ...degrees to help prevent hose kinks and make connection of suction lines easier The elbow can be turned forward or backward to help make connections in tight places if the water supply is in front of o...

Страница 15: ...ttons together and hold for 3 seconds to change to manual mode 5 4 AIR VENT AND WATER DRAIN CAUTION Loss of prime can interrupt water ow and cause injury or death Always bleed out air with air valve t...

Страница 16: ...A 1901 Adjusting Screw Optional Threaded Outlet TFT A1114 Figure 7 1 Pressure Relief Valve 5 7 SUCTION SCREEN This device may be equipped with a suction screen to catch debris larger than 3 8 diameter...

Страница 17: ...EX SOCKET PLUG 1 XG410 11 BUSHING HALF BALL TRUNNION 1 A2094 12 TRUNNION ALUMINUM 1 A1087A 13 O RING 236 1 VO 236 14 LDH BLANK CAP 1 X631 15 7 16 14 X 1 HEX HEAD BOLT 4 VT43 14HX1 0 16 7 16 14 X 1 SOC...

Страница 18: ...7 DRIVE SPROCKET 1 X253 8 BUSHING MOTOR 1 X256 9 3 8 16 X 3 4 BUTTON HEAD SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 Y4620 INDEX DESCRIPTION QTY PA...

Страница 19: ...POUT 1 A4620N A4625N 7 6 8 5 22 21 SIDE B COUPLING SPOUT 20 ELBOW FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 20 ELBOW 1 A1054 A1054 A1054 A1054 21 PULL PIN SUBASSEMBLY 1 A161...

Страница 20: ...T 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 22 21 SIDE B COUPLIN...

Страница 21: ...6 X 5 16 SOCKET SET SCREW 2 VT37 16SS312 12 MODEL NUMBER LABEL 1 A1303 13 LABEL BALL INTAKE GEARBOX Top Crank 1 A1301 LABEL BALL INTAKE GEARBOX ROTATED Front Crank A1301R LABEL LEFT JBIV LP TOP GEARBO...

Страница 22: ...PLODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING...

Страница 23: ...nes that there is a defect attributable to it TFT will correct the problem within a reasonable time If the equipment is covered by this limited warranty TFT will assume the expenses of repair If any d...

Страница 24: ...up to the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to test...

Страница 25: ...ine the appropriate repairs 6 If crankshaft rotates freely after clearing any obstructions then a replacement crank shaft may be ordered from Task Force Tips and replaced as described below 9 2 3 CRAN...

Страница 26: ...for damage to equipment or injury to personnel that is a result of user service Contact the factory or visit the web site at www tft com for parts lists exploded views test procedures and troubleshoo...

Страница 27: ...PLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B 1...

Страница 28: ...ld down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair o...

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