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T-238+ Assembly Manual 

Rev. 3 March 2006 

Page 4 of 11 

Install the following diodes: 
[  ] D1 1N5817 Schottky 
[  ] D2 1N4148 
[  ] D3 1N4148 
 
[  ] Solder and clip the leads (6 leads total) 
 
 
Now check your work. All leads should be soldered. There 
should be no solder bridges or cold solder connections. 
 
[  ] OK so far. 
 
This completes the diode installation. You should hav e no 
remaining diodes. 
 
[  ] One LED remaining. 
 

IC Sockets 
NOTE

:  If any socket pins are bent, carefully straighten 

them with a pair of long-nose pliers before assembly.  
Some types of IC sockets hav e crimps in the pins to hold 
them in place when automatic wav e soldering is 
performed. These sockets may be tricky to install if you 
are not familiar with them. If your kit contains these 
sockets, you may want to straighten the pins before 
attempting to insert them into the PC board. 
 
When installing IC sockets double check to ensure that the 
socket is seated properly against the board with the notch 
matching the silk-screen.  Pin 1 (nearest the socket notch) 
has a square solder pad. Be sure that all IC socket pins 
are showing on the solder side of the board. Next, tack-
solder two diagonally opposite corners first (such as pins 1 
and 8 on a 14-pin socket). 
 
Then solder the remaining pins of that socket before 
proceeding to the next one. If you find a socket is difficult 
to install, remov e it and double-check for a bent pin. 
 

CAUTION!

 

 Take care to av oid solder bridges! 

 
Install the following IC sockets.  Align the notch in the 
socket to the notch in the silkscreen outline: 
[  ] U1 16-pin 
[  ] U2 40-pin 
 
Now check your work. All leads should be soldered. There 
should be no solder bridges (a blob of solder that shorts 
two adjacent soldered connections) or cold (gray and/or 
grainy looking) solder connections. 
 
[  ] OK so far. 
 
This completes the IC socket installation. 
 

Ceramic Capacitors 

All capacitors should be mounted as nearly flush to the 
board surface as practical without stressing the leads. 
Install the following capacitors: 
[  ] C1 0.1 uF (104) 
[  ] C4 0.1 uF (104) 
[  ] C5 0.1 uF (104) 
[  ] C9 0.1 uF (104) 
[  ] C12 0.1 uF (104) 
 
[  ] Solder and clip the leads (10 leads total) 
 
 
 

Electrolytic and Tantalum capacitors 

Electrolytic and Tantalum capacitors are polarized. The 
positiv e lead goes in the hole on the board marked with a 
"+".  Be careful!  Typically the negativ e lead is marked but 
sometimes the positiv e lead is marked. 
 

NOTE:

 The orientation of the positiv e “+” leads are not all 

the same. 
 
[  ] C3 1 uF (105 or 1+35) 
[  ] C6 1 uF (105 or 1+35) (text obscured, next to C7) 
[  ] C7 1 uF (105 or 1+35) 
[  ] C8 1 uF (105 or 1+35) 
[  ] C13 1 uF (105 or 1+35) 
 
[  ] Solder and clip the leads (10 leads total) 
 
[  ] C2 10 uF (106 or 10uF) 
[  ] C14 10 uF (106 or 10uF) 
 
[  ] Solder and clip the leads (4 leads total) 
 
Now check your work. All leads should be soldered. There 
should be no solder bridges or cold solder connections. 
 
[  ] OK so far. 
 
This completes the capacitor installation. You should hav e 
no remaining capacitors. 
 
[  ] No capacitors remaining. 
 

Содержание T-238+

Страница 1: ...pose Motorola MC68HC908GP32 microcontroller based board intended for use with the Dallas Semiconductor 1 Wire bus and any device that needs a serial connection Four push button switches and a Liquid Crystal Display LCD module provide the user interface The initial application for the T 238 is a controller that accepts data from a Dallas Semiconductor weather sensor unit processes it and formats it...

Страница 2: ... red gold R1 4 10K brown black orange gold R2 3 8 18 1 20K red black orange gold R20 Resistor 1 2 w 5 Carbon Film 1 4 7 yellow violet gold R5 Resistor Pack 5 Carbon Film 1 10K R19 Resistor Trimpot 1 10K Trimpot 103 V1 Capacitors Capacitors may be marked in various ways The typical markings are listed but may vary Find all that match and the remaining ones if any should become apparent by eliminati...

Страница 3: ...tive foam and the PCB first Always touch and hold the foam first before touching the IC Always touch and hold the printed circuit board before inserting the IC into its socket Never leave the ICs on anything but the foam or the PCB Construction Refer to the layout diagram for clarification of parts placement All references to up down left and right assume that you are looking at the PCB side with ...

Страница 4: ... and double check for a bent pin CAUTION Take care to avoid solder bridges Install the following IC sockets Align the notch in the socket to the notch in the silkscreen outline U1 16 pin U2 40 pin Now check your work All leads should be soldered There should be no solder bridges a blob of solder that shorts two adjacent soldered connections or cold gray and or grainy looking solder connections OK ...

Страница 5: ... one pin Check for proper alignment If alignment is off you can reheat the one pin to adjust Once the alignment is correct solder the rest of the pins and then reflow reheat the first pin you soldered NOTE It is important to ensure these headers are installed flush so they come out of the board vertically This is especially important for J3 the modem header J2 2x5 male header DO NOT INSTALL J1 YET...

Страница 6: ...pin male header to the back of the LCD module During this time you need to protect the LCD screen from splatter while soldering Ensure the LCD screen is protected Loosely insert the 16 pin male header into the female header just to the point where there is some resistance to the insertion Install the four 1 2 spacers on the back of the LCD module Install them by screwing in the 3 8 spacers into th...

Страница 7: ...foam U3 MC68HC908GP32 U4 MAX23 2 1 mm Coaxial Plug Board Check You are now complete with the soldering of the main board Other than the two ICs mentioned the only component locations that should not have anything loaded are P2 and P3 These are for debug and program development use and should not normally be needed DS1 may or may not be loaded depending on where you want your activity LED to be ...

Страница 8: ...shorter lead identifies the cathode lead Insert the LED according to the silk screen outline the flat side or short lead to the flat side of the silkscreen NOTE Mounting the LED on this board assumes you did not mount it on the main board DS1 Red LED if you want it here Solder and clip the leads 2 total Male Header The male header will be installed next The plastic body of the part should rest flu...

Страница 9: ... T238 Observe anything unusual such as components heating up smoke or smell Remove power immediately if anything unusual appears Place the ground lead of your voltmeter on the center pin of U3 This will be the ground reference for the rest of the measurements Measure the voltage on the voltage regulator U3 on the pin closest to the edge of the board It should be between 8 and 14V If it is 0V then ...

Страница 10: ...as described above LED flashing approximately once per second Remove power then insert U1 slowly Observe that all the pins slide into the socket Watch for pins that bend under the IC or out of the IC socket Insert U1 MAX232 With the ground lead of your voltmeter on pin 15 of U1 check the following voltages Check Pin Voltage Remedy U1 Pin 16 5 Check IC socket U1 Pin 2 Greater than 8V Check IC socke...

Страница 11: ...f for example red is on the left in both connectors then this cable does not reverse the signal wires When the weather sensor is connected properly the LCD will not give any bus error messages It will complain that it has no IDs and will ask that your run setup This is perfectly normal No bus error messages at all when powering up the weather station Congratulations You have completed the power up...

Страница 12: ...odem Board 3 8 Standoff 4 1 2 Spacer 4 1 2 Standoff 2 Chassis Screws 4 Board Screws 2 Board Screws 2 Spacers Screws and Inter board Connectors view from top 16x1 Male 16x1 Female 2x8 Female 2x8 Male Component side of T238 Main board Solder side of T238 Main board Regulator Heatsink Heatsink Assembly ...

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