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Filter-press Diaphragm Pumps

Original Instruction

edition 2017 rev 1

Read this instruction manual carefully,
before you install and operate the pump

Pump models:

TF50
TF100
TF200
TF400

TF70 S
TF120 S
TF220 S
TF420 S

TF70 A/C
TF120 A/C
TF220 A/C
TF420 A/C

Содержание TF50

Страница 1: ...mps Original Instruction edition 2017 rev 1 Read this instruction manual carefully before you install and operate the pump Pump models TF50 TF100 TF200 TF400 TF70 S TF120 S TF220 S TF420 S TF70 A C TF...

Страница 2: ...ction of discharge pipe 8 1 7 Health and safety 8 1 7 1 Protection 8 1 7 2 Explosion hazardous environments ATEX 9 1 7 3 Air pressure 9 1 7 4 Noise level 10 1 7 5 Temperature hazards 10 1 8 Air connec...

Страница 3: ...F70 TF420 disassembly pf the pump A C 24 3 9 1 Before the disassembly procedure 24 3 9 2 Disassembly procedure 24 3 10 TF70 TF420 assembly of the pump A C 26 3 10 1 Test run 27 4 STANDARD AND OPTIONS...

Страница 4: ...6 2 Capacity changes 35 6 3 Technical data 36 6 4 Dimensions 37 6 4 1 Plastic pumps 37 6 4 2 Stainless steel pumps 38 6 4 3 Aluminium cast iron pumps 39 6 5 Tightening torques 40 6 6 Permitted loads o...

Страница 5: ...RESS AIR OPERATED DIAPHRAGM PUMPS The object of the declaration described above is in conformity with the relevant Union harmonization legislation Directive 2006 42 EC of European Parliament and of th...

Страница 6: ...be maximum 14 bar When installing operating and maintaining of the pump unit you must strictly follow the IOM manual Otherwise injury or life hazard may occur 0 2 Warning symbols The following warning...

Страница 7: ...aneously transmits the air pressure to the liquid in the second chamber left side of the housing pushing it towards the discharge port During each cycle the air pressure on the back of the discharging...

Страница 8: ...o be stored prior to installation place it in a clean location The pump should be stored in an ambient temperature of 15 C 59 F to 25 C 77 F and relative humidity below 65 It should not be exposed to...

Страница 9: ...bottom of the pump to have best suction capability 2 Make sure that the connection between the hose and the pump is completely tight otherwise the suction capability will be reduced 3 Always use as s...

Страница 10: ...as ethylene Type of protection c constructional safety Temperature class T4 in the event of a malfunction the maximum temperature of a surface that may be exposed to gas T4 135 C Earth connection of t...

Страница 11: ...the vicinity of the pump piping Avoid quick temperature changes and do not exceed the maximum temperature specified when the pump was ordered See also general max temperatures based on water in chapt...

Страница 12: ...it is recommended to use a water separator to remove the extent of water from the prepared air To facilitate the operation of the pump we recommend an air treatment system connected to the air supply...

Страница 13: ...regulator d Two manometers input and output pressure 2 Reinforcement plates plastic pumps only 3 Mounting plate with screws 4 Air connection between the pump and the booster NOTE Even if all above sa...

Страница 14: ...wly The performance of the pump can be adjusted through the air supply by using a needle valve and a pressure regulator The performance can also be adjusted by normal flow control on the discharge sid...

Страница 15: ...they depend on the discharge frequency and heat removal conditions It is recommended that for every hour of booster operation at least a 5 minute rest period is foreseen If these conditions are diffic...

Страница 16: ...the pump operation is recommended to detect problems A change in sound of the running pump can be an indication of wearing parts see chapter 3 4 Location of faults below Leaking liquid from the pump a...

Страница 17: ...air valve leaking Increase air pressure via a filter regulator Check change installation on suction side Check repair replace air supply air valve Suction or air connection blocked Check clean air su...

Страница 18: ...l liquid from the pump Cleanse or neutralize the pump thoroughly Disconnect the air supply and then the suction and discharge connections 3 5 2 Disassembly procedure Fig 3 5 1 Disconnect the air hose...

Страница 19: ...from the second housing 11 Fig 3 5 7 To remove the spacer sleeve 19 use a plastic rod and a hammer to knock it out NOTE Be careful not to deform the spacer sleeve Fig 3 5 8 Insert our special tool or...

Страница 20: ...shaft 16 Fig 3 5 14 TF TXF50 TF100 Using pliers remove both circlips 27 from the centre block 12 Attention While doing this cover yourself with your other hand as the circlip easily flips away Fig 3 5...

Страница 21: ...to the disassembly Nevertheless there are a few things that you have to remember in order to assemble the pump correctly Fig 3 6 1 When putting the air valve 61 into the centre block 12 apply some wa...

Страница 22: ...f the pump After a few weeks of operation retighten the nuts with appropriate torque 3 7 TF70 TF420 disassembly pf the pump Stainless Steel The numbers put in brackets refer to the part numbers in the...

Страница 23: ...age he diaphragms against the pin screw thread Fig 3 7 5 Unscrew the allen screws 227 from ball stop assemblies 22 Carefully remove the screws and the half rods Fig 3 7 6 TF TXF 70 TF120 Using pliers...

Страница 24: ...from the centre body the external O rings 6 x pos 30 have to be replaced before assembly 3 8 TF70 TF420 assembly of the pump Stainless Steel The assembly procedure is done in the reverse order to the...

Страница 25: ...e appropriate torque 3 8 1 Test run We recommend you to conduct a test run of the pump before installing it in the system so no liquid gets wasted if the pump leaks or perhaps does not start according...

Страница 26: ...rews 37 from one side of the pump housing 11 Carefully lift off the housing Take off the manifolds 13 Turn the pump around and unscrew the second housing Fig 3 9 5 In order to take out the valve balls...

Страница 27: ...from the centre body the external O rings 6 x pos 30 have to be replaced before assembly 3 10 TF70 TF420 assembly of the pump A C The assembly procedure is done in the reverse order to the disassembly...

Страница 28: ...the diaphragms 15 with the pin screw thread Fig 3 10 4 When fastening the screws remember to do it according to the tightening procedure and with the appropriate torque NOTE After a few weeks of opera...

Страница 29: ...p code e g TF120 STT 19S IMPORTANT The SMC boosters for pump sizes T100 T200 and T400 are rated only up to 10 bar Additional different parts Art No Pumps Art No Pumps 6 050 99 SMC TF50 TF70 6 050 99 S...

Страница 30: ...arator mounting bracket 6 400 002F TF400 TF420 Filter regulator manometer water separator mounting bracket 4 5 Pump prepared for booster assembly Tapflo pumps can be fitted only with reinforcement pla...

Страница 31: ...h aluminium centre body To increase pump lifetime for high applications we recommend to use pumps with aluminium centre body This material is more resistant to high pressure than our standard PP For t...

Страница 32: ...late AISI 304 37 6 Additional nuts A4 70 38 6 Additional washers A4 70 57 4 Additional nut cover PE 147 4 Pin screws for TF pump shorter A4 80 1471 4 Pin screws for TF pump longer A4 80 5 3 Stainless...

Страница 33: ...plastic pumps KIT LIQ and KIT VAL includes parts on pump wetted side KIT AIR includes parts on the pump air side and that are subject to wear and two spare part kits for metal pumps KIT LIQ and KIT AI...

Страница 34: ...ckup diaphragm pump D Drum pump F Filter press pump T Twin inlet outlet pump X ATEX approved group II cat 2 IV Material of wetted metal parts P PE T PTFE S Stainless steel AISI316L A Aluminium C Cast...

Страница 35: ...o TF series 34 6 DATA 6 1 Capacity curves The performance curves are based on water at 20 C Other circumstances might change the performance See below how the capacity will change at different viscosi...

Страница 36: ...al Tapflo TF series 35 Recommended flow is half of the max flow e g recommended flow for a TF50 is 25 l min 6 2 Capacity changes Capacity changes at different suction lifts Capacity changes at differe...

Страница 37: ...5 110 29 200 53 400 106 Volume per stroke ml cu in 87 5 5 34 280 17 1 933 56 9 2300 140 3 Max discharge pressure bar psi 16 232 16 232 14 203 12 174 Max air pressure bar psi 8 116 8 116 7 101 5 6 87...

Страница 38: ...6 57 10 79 13 43 15 94 B2 196 260 360 436 7 72 10 24 14 17 17 17 B3 276 444 620 691 10 87 17 48 24 41 27 20 D2 343 364 500 610 10 35 14 33 19 69 24 02 D4 352 351 501 583 13 86 13 82 19 72 22 95 F 15...

Страница 39: ...253 407 560 624 9 96 16 02 22 05 24 57 D2 229 309 422 529 9 02 12 17 16 61 20 83 D4 165 332 464 551 6 50 13 07 18 27 21 69 G 116 160 210 280 4 57 6 30 8 27 11 02 H2 129 158 214 284 5 08 6 22 8 43 11...

Страница 40: ...10 43 15 94 21 34 25 08 D2 222 302 418 539 8 74 11 89 16 46 21 22 D4 167 331 467 559 6 57 13 03 18 39 22 01 G 116 160 220 280 4 57 6 30 8 66 11 02 H2 129 158 210 280 5 08 6 22 8 27 11 02 I 22 27 34 47...

Страница 41: ...on manifolds We recommend not to exceed the following loads and forces reacting on the manifolds TF50 Direction Load N inlet outlet Moment of force inlet outlet Nm X 31 5 3 Y 31 5 3 Z 31 5 3 TF100 Dir...

Страница 42: ...6 3 Y 31 6 3 Z 31 6 3 TF120 Direction Load N inlet outlet Moment of force inlet outlet Nm X 35 7 3 Y 35 7 3 Z 35 7 3 TF220 Direction Load N inlet outlet Moment of force inlet outlet Nm X 43 8 8 Y 43 8...

Страница 43: ...pe Serial No see name plate or stamped on pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of max size mm Flow l...

Страница 44: ...for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high quality materials are used in the c...

Страница 45: ...r components will become the property of Tapflo 7 The products are built in accordance with standard CE normative and are tested where applicable by Tapflo Approval and tests by other control authorit...

Страница 46: ...sk Slovenia Tapflo GmbH Tel 386 68 613 474 sales tapflo hr Spain Tapflo Iberica Tel 34 91 8093182 avives tapfloiberica es South Africa Tapflo Pty Ltd Tel 27 31 701 5255 sales tapflo co za Turkey Tapf...

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