TapFlo sanitary T Series Скачать руководство пользователя страница 10

Instruction manual sanitary pumps T30-T425

10

3.5

T30 - Dismantling the pump

3.5.1

Before the dismantling procedure

Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect
the air connection and then the suction and discharge connections.

The numbers put in brackets refer to the positions on the asembly drawing.

3.5.2

Mainparts

1) Unscrew and remove the two upper clamps (138) from the pump. Remove the outlet manifold

(132), valve balls (23) and sealings (18).

2) Hold the pump when you unscrew and remove the two lower clamps (138) and carefully lift off the

pump housing assembly. Take out the valve balls (23) and seals (18) from the inlet manifold.

3) Unscrew and release the domed nuts (37) from one side of the pump. Place the pump with the

housing (11) that still has the nuts on downwards. Then lift off the loose housing from the
centerblock unit and then carefully pull the centerblock unit from the remaining housing with pin
screws (14).

3.5.3

Center block

1) Press the diaphragms (15) to their neutral position (both have the same distance to the center

block).

2) Hold one of the diaphragms and unscrew the other. Then pull out the remaining diaphragm with

the diaphragm shaft (16).

3) Place the center block on a clean place. Observe that this is a faying surface, so be careful not

to damage it. Pull out the circlip (27) carefully with pliers so it will not hurt you or disappear.

4) Turn the center block. Pull out the other circlip (27).

5) Press carefully out the air valve from the housing. Use a pressing device for this operation for the

best result. The main piston and air valve housing will slowly come out. Observe that the brass is
soft material and changes figure easy. If those details are deformed they must be changed, so
handle thoose with care.

The pump is now completely dismantled. Check all components for wear or damage and replace if
necessary.

3. MAINTENANCE

STOP

Содержание sanitary T Series

Страница 1: ...r installation operation and maintenance sanitary series air operated diaphragm pumps STOP Read this instruction manual carefully before you install and operate the pump Pump models T30 T225 T80 T425...

Страница 2: ...pump 8 2 5 1 CIP Clean in place 8 3 MAINTENANCE 9 3 1 Performance test 9 3 2 Routine inspection 9 3 3 Complete inspection 9 3 4 Location of faults 9 3 5 T30 Dismantling the pump 10 3 5 1 Before the d...

Страница 3: ...gm pumps Models T Is in conformity with the essential health and safety requirements and technical construction file requirements of the EC Machinery directive 89 393 EEC with amendments 91 368 EEC 93...

Страница 4: ...intaining the pump 0 2 The warning symbols The following warning symbols are present in this instruction manual This is what they say This symbol stands next to all safety instructions in this instruc...

Страница 5: ...ns and the pipings 1 4 1 Connection of suction pipe Remember that the suction pipe connection is the most critical point especially if the pump is priming Just a small leakage will dramatically reduce...

Страница 6: ...nents are included in Tapflos Air treatment system which can be ordered from us 1 6 Example of installation 1 Gate valve compressed air 2 Filter and pressure regulator 3 Flexible hose 4 Needle valve 5...

Страница 7: ...sult us 2 1 4 Noise level At tests the noise level from a Tapflo pump has not exceeded 80 dB A Under some circumstances for example if the pump is operating under high air pressure at low discharge he...

Страница 8: ...in 2 Stop the air supply 2 5 Cleaning of the pump 2 5 1 CIP Clean in place The importance of easy cleaning is especially great in hygienic applications Tapflo stainless steel pumps are designed for CI...

Страница 9: ...a complete inspection is necessary If a problem has occured or if the pump is in need of a complete inspection see later this chapter location of faults and dismantling of the pump You are of course...

Страница 10: ...from the centerblock unit and then carefully pull the centerblock unit from the remaining housing with pin screws 14 3 5 3 Center block 1 Press the diaphragms 15 to their neutral position both have t...

Страница 11: ...hen gently put all the pin screws through the housing and centerblock Make sure that the housing is in the correct position the inlet pipe of the housing has a cylindric valve ball stopper Be careful...

Страница 12: ...terblock unit and then carefully pull the centerblock unit from the remaining housing with pin screws 14 3 7 3 Center block 1 Press the diaphragms 15 to their neutral position both have the same dista...

Страница 13: ...re that the housing is in the correct position the inlet pipe of the housing has a cylindric valve ball stopper Be careful so that threads on screws do not damage the diaphragms when assembling 3 Put...

Страница 14: ...part list Pos Description Qty 11 Housing 2 12 Center block 1 131 Manifold inlet and stand 1 132 Manifold outlet 1 138 3 clamp 4 14 Pin screw 4 15 Diaphragm 2 16 Diaphragm shaft 1 18 Sealing 4 23 Valv...

Страница 15: ...1 132 Manifold outlet 1 138 3 clamp 4 14 Pin screw 6 8 15 Diaphragm 2 16 Diaphragm shaft 1 17 Stand 1 174 Socket head cap screw 2 175 Washer 2 18 Sealing 4 23 Valve ball 4 25 Muffler 1 26 Air intake...

Страница 16: ...When ordering spare parts for Tapflo Pumps please let us know the model number from the nameplate of the pump Then just indicate the part numbers refered to the spare part list and quantity of each it...

Страница 17: ...apacity changes at different suction lifts Capacity changes at different viscosities 5 2 Capacity changes Example see the purple line below A flow of 30 liter minute is desired The discharge pressure...

Страница 18: ...65 SMS3 25 38 51 63 5 RJT 3 4 1 1 1 2 2 1 2 3 K 9 9 9 9 9 0 4 0 4 0 4 0 4 0 4 M 25 50 5 50 5 64 91 0 98 2 0 2 0 2 5 3 6 N 16 0 22 6 35 6 48 6 66 8 0 63 0 9 1 4 1 9 2 6 Technical data Pump size 30 80 1...

Страница 19: ...pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Contents of particles of max size mm Flow l min Duty h day No of starts per day Disc...

Страница 20: ...for a period of not more than one year Tapflo s obliga tion under this warranty being limited to repair or replacement of its products which shall be retur ned to Tapflo AB Follow the procedures abov...

Страница 21: ...Instruction manual sanitary pumps T30 T425 21 NOTES...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...e perfect choice for your pumping needs Tapflo Fluid Handling India Private Limited Office No 207 Amar Neptune Baner Pune 411045 INDIA Phone 91 20 65000215 E mail ad tapflo in Web www tapflo in Kung l...

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