Taktomat RTX350 Скачать руководство пользователя страница 23

 

Assembly instructions 

 

 

 

Maintenance 

 

Version 1.0 

Rotary indexer RTX 

23 / 27 

 

7.2

 

Lubricating 

7.2.1

 

Lubricant requirements 

Careful lubrication is necessary to ensure operating reliability and a long life of the partly completed machinery. All lubricating 
points must be supplied with the specified oils and greases. 

Clean soiled lubricating points carefully with petroleum or an appropriate means and then lubricate with new lubricant. After 
lubricating, the surplus lubricant must be removed and disposed of properly. 

 

NOTICE 

 

 

Component damage due to unsuitable lubricant 

Mixing greases with different bases leads to gumming and decomposition of the greases and 
cancels the lubricating effect. 

 

Use lithium-saponified grease only for relubricating 

 

Lubricating oils 

Only use lubricating oils to DIN 51 517 (ISO VG 460). 

Recommended gear oils 

Manufacturer 

Designation 

Mobil 

Mobilgear 600 XP 460 

BP 

Energol GR-XP 460 

SHELL 

Omala 460 

LIQUI MOLY 

meguin CLP 460 gear oil 

Gmelin 

Divinol ICL ISO 460 

Klüber 

Klüberoil GEM 1 N 

 

Lubricating greases 

Only use lubricating greases to DIN 51 825-KP 2K. 

Recommended grease 

Manufacturer 

Designation 

Specification 

Mobil 

Mobilux EP2 

KP2 K-30 

BP 

Energrease LS-EP 2 

KP2 K-20 

Aral 

Aralub HLP 2 

KP2 N-30 

Fuchs-DEA 

Renolit MP 

KP2 K-40 

Klüber 

Centoplex 2 

KP2 K-20 

SHELL 

Alvania G2 

KP2 K-20 

 

Содержание RTX350

Страница 1: ...Rotary indexer RTX Version 1 0 2022 05 30 Assembly instructions...

Страница 2: ...for incorporation into a complete machine 7 3 Product description 8 3 1 Intended use 8 3 2 Technical data 8 3 3 Product overview 9 4 Transport 10 4 1 Transport with slings 11 5 Assembly 14 5 1 Attachm...

Страница 3: ...ovide users with all the information necessary for proper and safe installation of the rotary indexer in a complete machine 1 2 Contact information TAKTOMAT GmbH Rudolf Diesel Stra e 14 86554 P ttmes...

Страница 4: ...be executed are numbered The results of individual action steps are indicated by a black arrow The overall result of an instruction is marked by a white arrow in a black circle Example Requirement 1 I...

Страница 5: ...ystems may only be carried out by qualified electricians Keep the instructions in a safe place and make them available to all employees Observe the documentation of the supplier components 2 2 Warning...

Страница 6: ...on which may result in death or serious injury CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury NOTICE Indicates a potentially hazardous situation which...

Страница 7: ...ructions The required personal protective equipment is indicated in the different chapters of these instructions 2 5 Requirements for incorporation into a complete machine The rotary indexer is partly...

Страница 8: ...ly be operated within the defined operating parameters Use of the rotary indexer in the food sector is not permitted 3 2 Technical data Application range Indoors in enclosed spaces the installation ro...

Страница 9: ...h closed circuit 1 Roll star output flange 2 Middle section fixed in distance type 3 Drive unit 4 Housing 5 Position indicator The input shaft is driven by a three phase a c motor an gear reducer or a...

Страница 10: ...ttachments NOTICE Damage to components Improper transport can cause material damage Carry out transport carefully and note the symbols on the packaging Align the lifting eyes in the direction of the l...

Страница 11: ...lings as follows Fig 4 Transport with slings Attach the slings in the threaded holes as shown below and check their function Recommended slings RTX Quantity Manufacturer Designation Type 350 1 CODIPRO...

Страница 12: ...RTX 550 RTX900 Transport the rotary indexer with the slings as follows Fig 5 Transport with slings Attach the slings in the threaded holes as shown below and check their function The angle between th...

Страница 13: ...13 27 Recommended slings RTX Quantity Manufacturer Designation Type 550 4 CODIPRO Swivel eyebolt M6 DSR M6 UP 0 15t 650 4 CODIPRO Swivel eyebolt M8 DSR M8 UP 0 40t 750 4 CODIPRO Swivel eyebolt M8 DSR...

Страница 14: ...sconnect the system secure it against being switched on again and make sure that no voltage is present WARNING Crushing during assembly and dismantling Persons within the work area of the rotary index...

Страница 15: ...or must be agreed with TAKTOMAT On attaching the drive note and follow the manufacturer s operating instructions Note the spatial positions of the drive Fix the drive in the specified mounting points...

Страница 16: ...urface and apply an oil film 2 Place the rotary indexer on the mounting surface 3 Fix the rotary indexer with screws and alignment pins according to the requirements 4 Compare the supply voltage with...

Страница 17: ...o station circuit at a constant rated motor speed 50 Hz The switching time does not include any times for the motor movement in the dwell area as well as the time for motor acceleration and delay Fig...

Страница 18: ...ignal time delays can occur if the sensor is attached to sensor boxes intelligent terminals distribution boxes bus systems or similar Activation and wiring of the brake o Do not connect the brake dire...

Страница 19: ...on of a three phase a c motor can be reversed easily by swapping two phases of the supply voltage Intermittent operation The drive shaft stops in the dwell phase of the drum curve The step time is fix...

Страница 20: ...t the mechanics Inching may only be carried out with a suitable universal controller A suitable controller is for example the TIC controller TAKTOMAT Indexing Controller Emergency stop The emergency s...

Страница 21: ...no voltage is present CAUTION Harmful substances Lubricants can cause health damage When using lubricants note the information in the safety data sheets CAUTION Eye injury due to leaking oil Leaking o...

Страница 22: ...heck for noises Operator Monthly Check the rotary indexer for oil leakage Check the function of the seals Operator Half yearly Check for damage visual inspection Remove dust deposits especially on the...

Страница 23: ...bricant Mixing greases with different bases leads to gumming and decomposition of the greases and cancels the lubricating effect Use lithium saponified grease only for relubricating Lubricating oils O...

Страница 24: ...verload disengaged Input shaft is broken Clamping set not mounted correctly Contact TAKTOMAT GmbH Remove the external blockage engage the safety clutch Contact TAKTOMAT GmbH Install clamping set accor...

Страница 25: ...materials Materials used The components are mainly made of the following materials Copper complete drive units electrical cables Steel and grey cast iron housings attachments shafts bearings Plastic...

Страница 26: ...comply with the technical requirements specified by the manufacturer Only use original spare parts Check spare parts for faults or defects prior to installation Spare and wear parts are always order s...

Страница 27: ...1 1 2 1 1 3 1 1 5 1 3 2 1 3 3 1 3 4 1 3 7 1 5 3 1 5 4 1 6 1 1 6 4 1 7 1 1 7 4 Reference of the applied harmonised standards according to Article 7 Section 2 EN ISO 12100 2010 Safety of machinery Gener...

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