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GENERAL

I-6

REV. 1

Cautions on working on the machine

• When performing maintenance on the machine,

clean up the foot area and strictly observe the
following so as not to fall:
• Do not spill oil or grease.
• Do not leave tools laying around.
• When walking, watch your step.

• Never jump off the machine. Use the steps and

handrails when climbing on and off the machine,
and always support your body at three points with
your hands and feet.

• Use protective equipment as required by job con-

ditions.

Use caution when fueling

• Do not smoke or permit open flames while fueling

or near fueling operations.

• Never remove the fuel cap or refuel with the engine

running or hot. Never allow fuel to spill on hot
machine components.

• Maintain control of the fuel filler nozzle when

filling the tank.

• Do not fill the fuel tank to capacity. Allow room for

expansion.

• Clean up spilled fuel immediately.
• Tighten the fuel tank cap securely. Should the fuel

cap be lost, replace it only with the original
manufacturer’s approved cap. Use of a non-ap-
proved cap without proper venting may result in
pressurization of the tank.

• Never use fuel for cleaning purposes.
• Use the correct fuel grade for the operating season.

Handling of hoses

Fuel, oil or hydraulic fluid leaks can cause a fire.
• Do not twist, bend or hit the hoses.
• Never use twisted, bent or cracked hoses, tubes and

pipes. They may burst.

• Retighten loose connections.

Be careful with hot and pressurized
components

Stop the engine and allow the machine to cool down
before performing inspection and maintenance.
• The engine, muffler, radiator, hydraulic lines, slid-

ing parts and many other parts of the machine are
hot directly after the engine is stopped. Touching
these parts will cause burns.

• The engine coolant, oil and hydraulic fluid are also

hot and under high pressure.
Be careful when loosening caps and plugs. Work-
ing on the machine under these conditions could
result in burns or injuries due to the hot oil spurting
out.

Be careful with hot cooling systems

Do not remove the radiator cap or drain plugs when
the coolant is hot. Stop the engine, let the engine and
radiator cool and loosen the radiator cap or drain plugs
slowly.

L3A005

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Содержание TL130

Страница 1: ...0 1 REV 1 ...

Страница 2: ...III 77 III 78 III 79 III 80 III 81 III 82 III 83 III 84 III 85 III 86 III 87 III 88 III 89 III 90 III 91 III 92 III 93 III 94 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A A R R R R R R R R R A R R R R R R R R A R R R R R A R A R R III 95 III 96 IV 1 IV 2 IV 3 IV 4 IV 5 IV 6 IV 7 IV 8 IV 9 IV 10 IV 11 IV 12 IV 13 IV 14 IV 14 1 IV 15 IV 16 IV 17 IV 18 IV 19 IV ...

Страница 3: ...73 IV 74 IV 75 IV 76 IV 77 IV 78 IV 78 1 IV 78 2 IV 78 3 IV 78 4 IV 78 5 IV 78 6 IV 79 IV 80 IV 81 IV 82 IV 83 IV 84 IV 85 1 1 1 1 1 1 1 1 1 1 IV 86 IV 87 IV 88 IV 89 IV 90 IV 91 IV 92 IV 93 IV 94 IV 95 IV 96 IV 96 1 IV 97 IV 98 IV 99 IV 100 IV 101 IV 102 IV 103 IV 104 IV 104 1 IV 105 IV 106 IV 107 IV 108 V 1 V 2 V 3 V 4 V 5 V 6 V 7 V 8 V 9 V 10 V 11 V 12 V 13 V 14 V 15 V 16 V 17 V 18 V 19 V 20 V ...

Страница 4: ...T AND RIGHT The end where the bucket is mounted is the front and the end with the travel motors is the rear Also the right and left sides of the operator when he is seated in the driver s seat are the right and left sides of the machine MACHINE SERIAL NUMBER The machine serial number is stamped on the identification plate When sending reports and inquiries and when ordering parts etc be sure to in...

Страница 5: ...If a page has been revised it is to be used in place of the page used before revision and it is not necessary to keep the old page 3 Model s SYMBOLS means Please refer to the section quoted Indicates the tightening torque at the specific section that requires special attention in designing Indicates the mass of a part or device FOOT OF THE PAGE 6 Bleed the air from the cylinders a With the engine ...

Страница 6: ...0 7 I GENERAL II SPECIFICATIONS III MACHINE CONFIGURATION IV HYDRAULIC UNITS V TROUBLESHOOTING VI ENGINE REV 1 ...

Страница 7: ...I 1 I GENERAL ...

Страница 8: ... Safety Precautions 3 Cautions during Disassembly and Assembly 9 Cautions during Removal and Installation of the Hydraulic Units 9 Cautions during Removal and Installation of Piping 10 Handling of Seals 10 Tightening Torques 11 ...

Страница 9: ...MPORTANT is used to alert against operators and maintenance personnel about situations which can result in possible damage to the machine and its components This manual is intended for trained and qualified personnel only Warnings or cautions described in this manual do notnecessarilycoverallsafetymeasures Formaintenancework eachpersonmusttakeadequatesafetyprecautions against possible hazards pres...

Страница 10: ... safety parts periodically Replace fuel hoses periodically Fuel hoses be come weaker over time even if they appear to be in good shape Replace important safety parts whenever an ir regularity is found even if it is before the normal time for replacement Anti explosive lighting Use anti explosive electrical fixtures and lights when inspecting fuel oil coolant battery fluid etc If lighting that is n...

Страница 11: ... hands clothing and tools away from the rotating fan and running fan belts Securely block the machine or any component that may fall Before performing maintenance or repairs under the machine set all working equipment against the ground or in the lowermost position Securely block the tracks If you must work beneath the raised machine or equipment always use wood blocks jack stands or other rigid a...

Страница 12: ...er s approved cap Use of a non ap proved cap without proper venting may result in pressurization of the tank Never use fuel for cleaning purposes Use the correct fuel grade for the operating season Handling of hoses Fuel oil or hydraulic fluid leaks can cause a fire Do not twist bend or hit the hoses Neverusetwisted bentorcrackedhoses tubesand pipes They may burst Retighten loose connections Be ca...

Страница 13: ...s or screws or disconnecting hoses stand to the side and loosen slowly to gradu ally release the internal pressure before removing Handling of the Accumulator Highpressurenitrogengasisenclosedintheaccumu lator and incorrect handling could possibly bring about serious injury due to explosion The following matters should be strictly observed Do not disassemble Do not bring close to fire or throw int...

Страница 14: ...y terminals may result in sparks Be sure to fasten terminals tightly Make sure the vent caps are tightened securely Do not charge a battery or jump start the engine if the battery is frozen Warm to 15 C 60 F or the battery may explode Have a Takeuchi service agent repair welding cracks or other damage Ask a Takeuchi service agent to repair any welding problems which are detected If not feasible ma...

Страница 15: ...Y AND ASSEMBLY 1 Clean the machine before disassembly operation 2 Before disassembly check the machine condi tions and record them Model Machine Serial Number Hourmeter Reason for Repairs Repair History Dirtiness of Filters Fuel and Oil Conditions Damage to each parts etc 3 Tomakereassemblyoperationseasy makematch ing marks at the necessary points 4 Clean all disassembled parts and new parts then ...

Страница 16: ...hosesorsteelpipes applythemaximumworkingpressure5or6times and confirm that there is no leakage HANDLING OF SEALS 1 Clean the grooves for O rings and if there is any burr etc remove it 2 Be careful not to twist O rings If an O ring is twisted remove the twist with the fingertips 3 During insertion be careful not to damage the seal 4 Handling of Floating Seals Wipe all oil off the O ring and housing...

Страница 17: ...5 1 6 4 108 5 10 7 144 7 14 3 9 8 4 9 24 5 4 9 49 4 9 58 8 4 9 117 7 4 9 137 3 4 9 7 3 3 5 18 1 3 5 36 2 3 5 43 4 3 5 86 8 3 5 101 3 3 5 8 10 12 15 16 18 22 27 2 28 32 35 Pipe Outer Diameter mm Torque N m ft lb 34 3 4 9 41 7 2 5 58 8 4 9 88 3 4 9 93 2 4 9 132 4 4 9 205 9 9 8 245 2 9 8 313 8 19 6 313 8 19 6 411 9 19 6 25 3 3 5 30 7 1 7 43 4 3 5 65 1 3 5 68 7 3 5 97 6 3 5 151 8 7 2 181 0 7 2 231 4 1...

Страница 18: ...26 6 12 5 Nominal Thread Diameter G Torque N m ft lb 1 8 1 4 3 8 1 2 3 4 1 1 1 4 1 1 2 19 6 2 0 34 3 4 9 53 9 4 9 63 7 4 9 93 2 4 9 107 9 9 8 117 7 9 8 137 3 9 8 14 5 1 4 25 3 3 5 39 8 3 5 47 0 3 5 68 7 3 5 79 5 7 2 86 8 7 2 101 2 7 2 Nominal Thread Diameter UNF Torque N m ft lb 7 16 20 1 2 20 9 16 18 3 4 16 1 1 16 12 1 5 16 12 1 5 8 12 16 7 2 0 22 6 2 0 31 4 2 9 59 8 4 9 102 0 5 9 135 3 7 8 181 4...

Страница 19: ...3 48 5 2 42 2 9 0 14 6 0 0 30 10 4 0 52 16 1 0 80 26 1 1 30 53 5 2 66 8 7 0 4 19 5 0 9 40 5 2 0 71 6 3 5 115 0 5 7 177 9 8 9 350 8 17 5 21 0 1 0 43 4 2 2 75 2 3 8 116 5 5 8 188 8 9 4 387 0 19 2 Bolts and Nuts for ISO Strength Category 10 9 1 General Tightening Points Non lubricated Allsecuringpointsotherthanthespecialtight ening points 2 Special Tightening Points Grease with molyb denum disulfide ...

Страница 20: ...I 15 II SPECIFICATIONS II 1 ...

Страница 21: ...omthefactory It should be used as the target value for maintenance work after operation Allowable Value The dimensions of parts change during use because of wear and deformation Also the performance of pumps motors and other hydraulic equipment drops and this is the estimated value indicating the use limit for the respective part It is decided under reference to the standard at the time of shippin...

Страница 22: ...ulic Tank 4 Canopy 5 Safety Bar 6 Pilot Valve L H 7 Pilot Valve R H 8 HST Pump 9 Bucket Cylinder 10 Fuel Tank 11 Arm Cylinder 12 Travel Motor 13 Track Roller 14 Crawler Belt 15 Idler 16 Quick Attachment 17 Bucket 18 Control Valve Sub 19 Self Level Valve NAMES OF COMPONENTS 6 ...

Страница 23: ...H J K L M 3430 2740 1390 2235 2120 310 1580 320 1430 985 980 1675 510 30 Unit mm Standard Bucket Rubber Crawler A B C D E F G H 3905 3030 2370 730 2080 1375 1585 30 Operating Range SPECIFICATION DIAGRAMS T7K0011A L M D J H K C F G A E B T7K0021A F H C A D B G E REV 1 Canopy Cab 2235 985 21300004 21301098 Canopy Cab ...

Страница 24: ... of Departure degree Working Range Maximum Lift Height to Bucket Pin mm Maximum Dumping Height mm Maximum Dump Angle Fully Raised degree Maximum Bucket Rollback at Ground Level degree Reach Fully Raised mm Performance Breakout Force kN Travel Speed 1 st 2 nd km h Gradeability degree Ground Pressure kPa Tipping Load kg Cycle Time Raise Full Load Lift Arm Sec Lower No Load Lift Arm Sec Dump Full Loa...

Страница 25: ...Pa Gear Pump Model Type Displacement cm3 rev Delivery L min Control Valve Model Number of Circuits Main Relief Valve Pressure Setting MPa L min Port Relief Valve Pressure Setting MPa L min Control Valve Sub Model Rated Flow L min Relief Valve Pressure Setting MPa L min Pilot Valve R H Model Secondary Side Pressure MPa Operating Angle Single Ports 1 3 degree Single Ports 2 4 degree Pilot Valve L H ...

Страница 26: ... Stroke mm Fully Retracted Length Pitch mm Cushion Mechanism Travel Motor Model Type Total Displacement 1st cm3 rev 2nd cm3 rev Motor Displacement 1st cm3 rev 2nd cm3 rev Reduction Gear Ratio 2 Speed Control Pressure MPa Parking Brake Torque N m Parking Brake Release Pressure MPa Amount of Reduction Gear Lubricant L PV6P1013A 0 49 2 06 21300004 Serial Number REV 1 21300004 21301932 39055 EBW 66 34...

Страница 27: ...BUY NOW Then Instant Download the Complete Manual Thank you very much ...

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