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12. Electro-component parts

Controller card

12-3

Controller card

1: DIP switch

Main shaft power card

Driver card

2: DIP switch

3: DIP switch

When you take off the cover, also
disconnect the power supply harness
from the controller card that is located
at the cover.

Driver card

Main shaft power card

Controller card

JZ05

Содержание TEJTII-C

Страница 1: ...M IC2 01 E 2006 05 USER S MANUAL COMPACT SEWING MACHINE NEO...

Страница 2: ...operation Setting operation Outline of function Troubleshooting and maintenance Electrical component Regarding optional devices please refer to the user s manual of the device you have chosen This man...

Страница 3: ...ftereffects or an injury that necessitates hospitalization or visits to a hospital over a long period 2 An injury that does not necessitate hospitalization or visit to a hospital over a long period Pr...

Страница 4: ...rogram installation 3 4 Operation flow up to start of embroidery 3 8 Explanation on the screen 3 9 Test mode 3 13 Inspections before starting operation 3 16 4 DATA SET MENU Data input FD 4 2 Data inpu...

Страница 5: ...Frame back forward feed unit 9 8 Frame back forward feed by n stitches 9 9 Frame forward 9 10 Frame back 9 11 10 Outline of functions Rotate 10 2 Mirror 10 2 Size 10 3 Repeat 10 3 Offset 10 4 Satin ad...

Страница 6: ...1 Important warning items for safe operation Carrying 1 2 Wiring 1 3 Instructions for use 1 4 Warning labels 1 5 JZ05...

Страница 7: ...ambient temperature of 45 C or more or 5 C or less at running at a place with much humidity and outside It could cause breakdown Do not use the machine at a place where strong electric field or magne...

Страница 8: ...Connect grounding wire of power cord to the ground class 3 or more grounding resistance 100 ohms or less If using the machine without grounding there could be a danger of electric shock due to leak c...

Страница 9: ...For using the machine for a long time use the machine with about 70 of the maximum speed as operation for total fitting for about one month after purchase By performing operation for total fitting li...

Страница 10: ...sed needles can cause severe injury Las agujas expuestas pueden ocasionar lesion grave S020 Stop the machine before working near the needles Detenga la maquina antes de trabajar cerca de las agujas WA...

Страница 11: ...1 6 1 Important warning items for safe operation Warning labels...

Страница 12: ...ble 2 4 Thread guide system support bar 2 4 Main shaft handle 2 5 Color change handle 2 5 Operation panel box 2 6 DIP switch 2 7 Operation panel 2 8 Power supply box 2 9 Floppy disk drive 2 9 Main spe...

Страница 13: ...l box 4 Color change motor 5 Thread holding motor 6 Jump motor 7 Needle bar case 8 Z spec frame 9 Needle plate 10 Stand 11 Leveling adjuster 12 Thread stand stud 13 X axis motor 14 Main shaft motor 15...

Страница 14: ...ary type tension disk 5 Thread holding motor 6 Thread wipe pin 7 Needle bar case 8 Z spec frame 9 Needle plate 10 Stand 11 Leveling adjuster 12 Thread stand stud 13 X axis motor 14 Main shaft motor 15...

Страница 15: ...t is aligned and then tighten the screw When detaching the table do not lose the screw Thread guide system support bar Remove the wind bolt and pull up the thread guide system support bar Fix the wing...

Страница 16: ...the color change handle to the directions indicated by the arrows L R will cause the needle bar case to slide When the needle bar case comes off from the fixed position the machine will not work Perf...

Страница 17: ...mergency stop switch Do not push the operation panel with a sharp pointed object It could cause breakdown JZ05 Data Ndl Bar Selection Edit Machine Setting Frame Setting Esc Clear Set Data Frame Positi...

Страница 18: ...atin adjustment Corrects X and Y at the same time Corrects X and Y individually 2 Origin of installation From floppy disk drive From personal computer 1 Operation mode 2 Usual operation mode Installat...

Страница 19: ...etting key of frame back forward 13 Trace key 14 Offset key 15 Thread trimming ATH key 16 Frame travel key Select key of setting item 17 Origin return key 18 Needle bar case left slide key 19 Needle b...

Страница 20: ...r supply box 2 9 Power supply box 1 DC power supply connector 2 Power switch 3 AC power supply connector Floppy disk drive 1 Disk ejection button 2 Operation indicator lamp 3 USB connector JZ05 3 1 2...

Страница 21: ...TION When using the machine deviating from contents of specifications of power supply and power consumption trouble may occur Spec items Contents of specifications R P M 120 1 200 rpm Embroidery space...

Страница 22: ...tarting and stopping the machine 3 2 Handling of floppy disk drive 3 3 Program installation 3 4 Operation flow up to start of embroidery 3 8 Explanation on the screen 3 9 Inspections before starting o...

Страница 23: ...start switch starts the machine and the stop switch stops the machine When starting the machine with the start switch kept to be pushed the machine will start with inching When the start switch is rel...

Страница 24: ...is foul trouble to reading writing data could occur Do not open the shutter The disk may be soiled To prevent the stored data from being erased slide the tab of the write protect switch to open the wr...

Страница 25: ...hen installing the panel program design data and machine setting will be cleared JZ05 Program installation includes main program XY program and panel program They can be installed from personal comput...

Страница 26: ...art installation 11 Installing 12 Installation is completed When the installation is completed turn OFF the power switch 13 Turn OFF DIP switches DSW2 1 and 2 DSW1 1 14 Attach the switch cover Machine...

Страница 27: ...king from operation 5 4 Turn ON the power switch 5 Selection of program Main Program related to CPU XY Program related to drive system PANEL Program related to panel Use the up and down keys to select...

Страница 28: ...n OFF the power switch 10 Turn OFF the DIP switches DSW2 1 and DSW1 1 11 Attach the switch cover Machine setting has returned to the initial setting Change the machine setting according to need If des...

Страница 29: ...el Turning ON the start switch Set the floppy disk Embroidery starts When inputting data from a floppy disk Set the serial cable When inputting data from an external device Needle bar setting p 5 2 Da...

Страница 30: ...er of color change sequence 1 The current stitch count Total stitch count The current stitch count Maximum number of revolutions rpm Set display switching in SCREEN of machine setting 1 Stop by tempor...

Страница 31: ...changes total steps end position of XY Return to data select screen 3 Memory design deletion Design selection a Memory number total memory capacity Design name b The stitch count of memory design c Me...

Страница 32: ...ll cancel the insertion 1 Size X 80 120 1 increments 2 Size Y 80 120 1 increments 3 Rotation 90 unit 4 Mirror reversion OFF X reversion based on X axis Y reversion based on Y axis 5 Repeat Repeat sett...

Страница 33: ...max Possible to clear b The number of stop stitches 0 999999st numerical keys 4 Thread trim length 1 to 17 5 Thread trimming timing 10 to 10 6 Jump conversion 0 to 9 stitches 7 Auto jump OFF 4 0 to 9...

Страница 34: ...uin Sequin Setting a Up down of sequin device U up D down When the needle bar with sequin device is not selected the machine will not work b Feed amount of sequin FF 4 0 to 9 9 mm c Manual sequin chip...

Страница 35: ...b TCP IP Auto Manual Auto does not have IP address setting c IP address IP address d IP number e Subnet mask f Gateway Maintenance information Memory clear status Clearing will result in English displ...

Страница 36: ...mber of pieces b The stitch count c Error Buzzer LED test BUZZER LED DIP SW1 11111110 DIP SW2 11111111 Key test KEY TEST ooooo oo o ooooo ooo o oo o o oo ooooo oo o oo oo Language LANGUAGE ENGLISH a J...

Страница 37: ...CAUTION When performing inspection before starting operation be sure to turn OFF the power switch If performing inspection with the power turned ON it may cause injury Inspecting item Status Correctiv...

Страница 38: ...4 DATA SET MENU Data input FD 4 2 Data input PC 1 4 4 Data input PC 2 4 6 Select data 4 8 Delete data 4 9 Memory mode 4 10 Initial memory 4 11 Data JZ05...

Страница 39: ...6 Input When inputting TBF data data set will be performed after pressing SET 7 Set needle bar steps When there is no color change setting in the input design data set needle bar number s to needle ba...

Страница 40: ...4 DATA SET MENU Data input FD 4 3 8 Set 9 Completion The input data will be set JZ05 COLOR CHANGE MODE AUTO 01 04 BC25 Set EMB START BELL DST 1 0 2451 01 04 C25 D B...

Страница 41: ...able is necessary Set Panel Network setting Network of Test mode to 1 COM connection p 3 14 2 Turn on the power When turning ON the power of the machine turn also on the power of the external device 3...

Страница 42: ...ata transfer 8 Completion of data set When reading DST the message will be displayed as shown below after inputting design data Refer to color change setting Input of needle bar step p 5 2 PC INPUT NA...

Страница 43: ...wer of the machine turn also on the power of the external device to start DG ML 3 Switch to DATA MENU 4 Select PC 5 Searching of external device data Pressing SET will enable you to see design data re...

Страница 44: ...f data set When reading DST the message will be displayed as shown below after inputting design data Refer to color change setting Input of needle bar step p 5 2 JZ05 SELECT DATA 3 D 01 DST STITCH 193...

Страница 45: ...letion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Frame Position DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Set SEL...

Страница 46: ...ible to perform deletion continuously after deleting data To return to EMB START SCREEN press ESC twice JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELEC...

Страница 47: ...and overwrite by new design data 5 Set When setting the memory mode data setting will be canceled 6 Completion When you set SINGLE input data from FD PC To return to EMB START SCREEN press ESC JZ05 EM...

Страница 48: ...erased input data here To return to EMB START SCREEN without data input press ESC When data set is not performed the display as shown in the illustration below will appear JZ05 EMB START TAJIMA12 DST...

Страница 49: ...4 12 4 DATA SET MENU Initial memory...

Страница 50: ...5 COLOR CHANGE Input of needle bar step 5 2 Needle bar setting Change of step 5 3 Setting for temporary stop 5 4 Selection Ndl Bar JZ05...

Страница 51: ...bar setting If the number of needle bar number settings is less than the number of color change steps the remaining steps will be automatically complemented Example When up to two steps of needle bar...

Страница 52: ...op and start automatically At this moment ATH will not work If a temporary stop is inserted the machine will not start automatically Press the START button to start the machine Needle bar 1st needle 1...

Страница 53: ...When setting temporary stop will be inserted just before the set step 5 Completion When performing embroidery with automatic setting for frame setting Offset the machine will stop temporarily after f...

Страница 54: ...6 DESIGN EDIT Size 6 2 Rotate 6 3 Mirror 6 4 Repeat 6 5 Edit JZ05...

Страница 55: ...Change of Y size changes Y size only 3 Set To perform design edit continuously perform operations of ROTATE MIRROR REPEAT without pressing SET 4 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 2...

Страница 56: ...erform design edit continuously perform operations of SIZE MIRROR REPEAT without pressing SET 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2...

Страница 57: ...is 4 Set To perform design edit continuously perform operations of SIZE ROTATE REPEAT without pressing SET 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S I...

Страница 58: ...The number of times 01 to 99 JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2 S I Z E Y 1 00 3 ROT ATE 0 Frame Position DESIGN EDIT 3 ROT ATE 0 4 RE VE RS E...

Страница 59: ...OR without pressing SET 11 Completion JZ05 REPEAT SETTING PRIOR VERTI CAL X TI MES 3 Y TI MES 2 Frame Position Frame Position Frame Position REPEAT SETTING X TI MES 3 Y TI MES 2 X S PA CE 0 mm REPEAT...

Страница 60: ...sensor 7 3 Preset halt 7 4 Trim length 7 5 Trim timing 7 6 Jump conversion 7 7 Automatic jump 7 8 A S timing 7 9 The number of inching times 7 10 Tie stitching 7 11 Satin adjustment 7 12 Boring 7 13 C...

Страница 61: ...which data is set The number of revolutions rpm during running of the machine 3 Set 4 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N...

Страница 62: ...age by the number of set stitches The smaller the value the higher the sensibility 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C...

Страница 63: ...rform preset halt 7 Set When the machine is topped by preset halt the warning buzzer will sound and the message as shown below will be displayed To cancel press the stop switch JZ05 EMB START TAJIMA12...

Страница 64: ...value 1 to 17 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE...

Страница 65: ...read trimming condition and thread to use 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S...

Страница 66: ...e number of jump codes reaches the setting value the jump codes will be converted to frame stepping 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SET...

Страница 67: ...convert Keeping on pressing either right or left key will change value quickly 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E...

Страница 68: ...hen setting to 250 good thread tightening will be obtained in general but the machine will be burdened 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MA...

Страница 69: ...2 Switching of item to be displayed 3 Selection of the setting value Setting value 2 3 8 9 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING...

Страница 70: ...stitching at the start of sewing Eo Tie stitching is performed at the end of sewing S E Not to perform tie stitching 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Sett...

Страница 71: ...0 1 to 0 5 mm The adjusting value will be added to both sides of a stitch 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T...

Страница 72: ...ped without offset 2 Equipped 12 mm offset 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT...

Страница 73: ...possible to perform setting when the last needle is not selected 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE A...

Страница 74: ...se of 3 mm sequin set to 4 0 mm Setting value Off 4 0 to 9 9 mm When sequin device is not used set to OFF CAUTION When performing this operation do not have your hands or face access to the vicinity o...

Страница 75: ...ng it feeds one piece of sequin chip 9 End of working To end the working press the ESC button JZ05 S E Q U I N UP DOWN U D SEQUI N L 6 7mm SEQUI N R OFF Frame Position S E Q U I N SEQUI N L 6 7mm SEQU...

Страница 76: ...8 FRAME SETTING Frame speed 8 2 Offset 8 3 Origin return 8 4 Frame mode 8 5 Initial origin search 8 6 Trace 8 7 Setting Frame JZ05...

Страница 77: ...race offset 2 Select setting value Setting value 1 2 3 3 Set 4 Completion 1 2 3 Low speed Middle speed High speed JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETTING...

Страница 78: ...tion Auto The frame will move automatically to offset position at temporary stop or end of embroidery Manual The frame will not move automatically JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB...

Страница 79: ...in return p 9 2 Auto The frame will move to the design start position when embroidery is finished Manual It is possible to stop or perform frame back at end position of embroidery JZ05 EMB START TAJIM...

Страница 80: ...g on the type of frame Flat Tubular goods frame auto clamp frame Cap Cap frame Cylinder Cylindrical frame Border Border frame Frame Type X axis Y axis Tubular goods frame 250 mm 180 mm A Clamp T 20 to...

Страница 81: ...gin search to ON the screen will return to the start screen Pressing SET will cause the machine to perform origin search and to call embroidery start screen INITIAL operation is required in the follow...

Страница 82: ...embroidery range are correct 2 Switching of item to be displayed 3 Selection of the setting value 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETT...

Страница 83: ...8 8 8 FRAME SETTING Trace...

Страница 84: ...fset setting for position 9 4 Offset change of position 9 5 Offset frame travel 9 6 Manual Thread Trimming 9 7 Frame back forward feed unit 9 8 Frame back forward feed by n stitches 9 9 Frame forward...

Страница 85: ...ressing SET will cause the frame to move to the start position of design 3 Completion CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hand...

Страница 86: ...ce starting position to become a start position of design 2 In process of tracing Embroidery size of design will be displayed during tracing CAUTION When performing this operation do not put your hand...

Страница 87: ...letion of embroidery At this moment the screen shown left will be displayed The screen shows that the machine stops at the offset position 5 Return to the original position Pressing the offset key wil...

Страница 88: ...the offset key will cause the frame to return to the position before travel CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are und...

Страница 89: ...travel In addition pressing the start switch will cause the machine to return to the original position and then to start embroidery CAUTION When performing this operation do not put your hands under...

Страница 90: ...machine will embroider for one stitch to perform thread trimming Tie stitching p 7 11 CAUTION When performing this operation do not put your hands under the needle or on the machine table If your han...

Страница 91: ...ven if it is released 2 Frame forward by color change unit Pressing FORWARD will cause the frame to move to the stitch position of color change Every pressing will perform frame forward to the next co...

Страница 92: ...r than the current stitch count frame back will be performed 3 Move the frame to stitch position Pressing SET will cause the machine to perform frame forward frame travel to the inputted stitch positi...

Страница 93: ...me to move until color change even if it is released To stop the frame press the stop switch 3 Stop at color change position CAUTION When performing this operation do not put your hands under the need...

Страница 94: ...eleased To stop the frame press the stop switch 3 Stop at color change position Frame back will be continued to the position of color change CAUTION When performing this operation do not put your hand...

Страница 95: ...9 12 9 Manual operation Frame back...

Страница 96: ...10 Outline of functions Rotate 10 2 Mirror 10 2 Size 10 3 Repeat 10 3 Offset 10 4 Satin adjustment 10 6 Trace 10 6 JZ05...

Страница 97: ...tart position of design as the origin Reversing axis X Symmetric with respect to the X axis Y Symmetric with respect to the Y axis Example Reversion based on Y axis Example 90 rotation and reversion b...

Страница 98: ...at Rotation Mirror Example Direction Horizontal The number of times 4 Space 55 mm When performing Trace after setting Repeat it will be possible to confirm the whole embroidery space Adjust start posi...

Страница 99: ...tion Pressing the OFFSET once more will cause the frame to return to the original position Example Placing applique 1 Stop the machine 2 Move the frame to the offset position 3 Place applique 4 Press...

Страница 100: ...mbroidery is finished 2 Move the frame to the offset position 3 Change the frame 4 New frame Re stretching of cloth 5 When pressing the start button the frame will move to the design start position an...

Страница 101: ...itch p 2 7 Trace This function makes the frame move along an embroidery range of design of which data has been set as a square or contour When the machine starts tracing of the set design it will go t...

Страница 102: ...11 TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation 11 2 When trouble occurs 11 4 Daily Maintenance 11 5 JZ05...

Страница 103: ...t without data input When the power is shut down in the middle of embroidery the data will be lost 2CF Stop by emergency stop switch Release the lock of the emergency stop switch 2FC Abnormal temperat...

Страница 104: ...the fixed position After the main shaft stop returns to the fixed position perform manual color change once again to return the needle bar to the original one Manual origin return p 9 2 Turning the ma...

Страница 105: ...d Adjust the needle position so that needle position is properly indicated in the manual color change section on the operation panel p 11 3 Jump error Incorrect positioning of parts related to needle...

Страница 106: ...ily maintenance in the specified schedule If the daily maintenance is not observed the machine may fail to operate correctly Since the loss incurred by ignoring the daily maintenance instructions can...

Страница 107: ...four minutes You could sustain electric shock or injury due to being entan gled by the machine The maintenance operations must be performed by properly trained personnel When restarting the machine af...

Страница 108: ...ing entangled by moving machine units CAUTION Keep the lubrication cycles as shown below Deviated lubrication cycles could cause thread breakage When supplying lubricating oil use only Tajima s genuin...

Страница 109: ...grease or the equivalent Greasing points Greasing cycle 1 Presser foot cam 2 Take up lever drive cam 3 Roller of take up lever Once 3 months 4 X Y axis drive system Once 6 months JZ05 3 2 As the guid...

Страница 110: ...physical damage the following must be observed when performing the repairs of the machine Before starting repair of the machine be sure to disconnect the primary power supply to the machine and wait f...

Страница 111: ...11 10 11 TROUBLESHOOTING AND MAINTENANCE Daily Maintenance...

Страница 112: ...supply box 12 2 Panel CPU card 12 2 Controller card 12 3 Main shaft power card 12 3 Driver card 12 3 Layout Drawing of Electrical Parts 12 4 Layout Drawing of Electrical Parts 1 Needle Machine 12 5 El...

Страница 113: ...upply 3 Glass tube fuse 250 V 6 3 A for AC power supply 4 Glass tube fuse 250 V 8 A for AC power supply Panel CPU card 5 DIP switch 6 USB port 7 LAN port 8 RS232C port CAUTION Do not block wind flow o...

Страница 114: ...ard 1 DIP switch Main shaft power card Driver card 2 DIP switch 3 DIP switch When you take off the cover also disconnect the power supply harness from the controller card that is located at the cover...

Страница 115: ...panel Power switch Emergency ATH motor Main shaft motor Console 2 card X axis motor Y axis motor Controller card Upper Thread holding motor Jump motor Color change motor Joint card Panel CPU card stop...

Страница 116: ...lectrical Parts 1 Needle Machine Operation panel Power switch Emergency ATH motor Main shaft motor Console 2 card X axis motor Y axis motor Controller card Solenoid Joint card Panel CPU card stop swit...

Страница 117: ...AN USB CN4 CN25 CN2 CN14 CN1 CN4 CN3 CN1 CN10 CN1 CN26 CN12 CN17 CN3 CN3 CN10 CN7 CN22 CN13 CN8 CN9 Option CN16 CN13 Console 2 card Emergency stop Switch Operation panel Speed Controller Character Dis...

Страница 118: ...ited Manufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pre 486 0901 Japan Telephone 568 33 1161 Fax 568 33 1191 Distributed by Tajima Industries Ltd 19 22 Shira...

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