54561 54561
05-07 FORD
05-07 FORD
SUPER DUTY
SUPER DUTY
2005-2007 FORD SUPER DUTY & EXCURSION
UPPER CLASS SERIES MESH GRILLE
TOOLS REQUIRED: PARTS
LIST:
Phillips / Slotted Screwdrivers
1 Mesh Grille (Center)
1 1” x ¼” Fender Washer
10mm, 5/16” Sockets
2 Mesh Inserts (Side)
4 135’ Flange Brackets
Vise Grip Pliers
12 6-32 Nylon Lock Nuts
4 1.5” J Hooks
Die Grinder or Jig-Saw
12 #10 Flat Washers
File / Sanding Disc
Read and understand instructions before attempting installation
Step 1
Remove the screws on top of the grille. Now depress the clips on the bottom and remove the grille from the
vehicle. Access the lower clips by gently pulling the grille forward; then use a large slotted screwdriver to depress
the clips. Remove the grille from the vehicle. Apply masking tape to the face of the grille.
Step 2
Remove the factory mesh insert behind the chrome shell (1); use a slotted screwdriver to depress molded clips
securing the insert. Do not damage the plastic mounting tabs along the bottom. Remove the single 10mm nut
securing the Ford logo in place. Depress the two molded clips retaining the logo; remove the logo. Use a jig-saw or
die grinder to cut the center crossbars from chrome grille (2). Make your cut approximately 1/8”-1/4” inside each
end of the center opening.
Step 3
Test fit the center grille; trim an additional ¼” off the plastic edge near the mounting studs (3). The outer frame
overlaps the edge to hide your cuts (do not cut beyond the mesh grille frame).
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