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32-1

Operator’s Manual

4600 Campus Place

Mukilteo, WA 98275

1.800.SYNRAD1

tel 1.425.349.3500

fax 1.425.349.3667

e-mail

[email protected]

web

www.synrad.com

Содержание 32-1

Страница 1: ...32 1 Operator s Manual 4600 Campus Place Mukilteo WA 98275 1 800 SYNRAD1 tel 1 425 349 3500 fax 1 425 349 3667 e mail synrad synrad com web www synrad com...

Страница 2: ...perator s Manual Model 32 1 Version 2 2 SYNRAD is a registered trademark of Novanta Corporation Novanta Corporation 2018 All Rights Reserved No reproduction without written authorization DATE December...

Страница 3: ...rference standards 23 Introduction 5 Trademark Warranty Copyright information 6 Guidelines Content 10 Unpacking packing storage shipping mounting connecting cooling 10 32 1 Nomenclature 12 Technical r...

Страница 4: ...tegrating 32 1 safety features 50 General Specifications 51 Outline and Mounting Diagrams 52 Maintenance and Troubleshooting 53 Introduction 53 Maintenance 54 Disabling the 32 1 laser 54 Daily inspect...

Страница 5: ...ed by improper packaging Before beginning any maintenance or inspections of your 32 1 laser be sure to completely disable the laser by disconnecting the DC Power cable or cables from the rear of the l...

Страница 6: ...ion Trademark copyright information Trademark Warranty Copyright Information SYNRAD and 32 1 are registered trademarks of SYNRAD All other trademarks or registered trademarks are the property of their...

Страница 7: ...for evaluation unless otherwise instructed If your 32 1 laser fails within the first 45 days after shipment SYNRAD will pay all shipping charges to and from SYNRAD when shipped as specified by SYNRAD...

Страница 8: ...eak to the Regional Sales Manager in your area call SYNRAD at 1 800 SYNRAD1 Customer Service For assistance with order or delivery status service status or to obtain a Return Authorization RA number c...

Страница 9: ...arching bei M nchen Germany Phone 49 89 31707 0 Fax 49 0 89 31707 222 E mail service europe synrad com web www synrad com For assistance in China contact SYNRAD at Novanta SYNRAD China Sales and Servi...

Страница 10: ...torage relocation and or shipping Additional infor mation can also be found in the Technical Reference chapter within this manual Contents description Each item below is also listed in tables that fol...

Страница 11: ...ntent Description Figure 1 1 32 1 Ship kit contents Table 1 1 32 1 ship kit contents Shipping Box Contents Qty Shipping Box Contents Qty 32 1 Laser 1 Mounting Bolts 3 Customer flier 1 Final Test Repor...

Страница 12: ...method and model version The functional category is indicated by a S for Standard OEM models The next letter indicates the cooling method A for air cooled lasers where the customer must provide the p...

Страница 13: ...lature Power Options Watt 1 5 Safety Options S Cooling Options A Air Other Options NIL 9 3 10 2 CL Other 10 6 9 3 10 2 Closed Loop Kit Model Version Number A Z Customer Specific Options 32 1SAC 32 1 L...

Страница 14: ...s therein applicable and appropriate regula tion information Note Read the entire safety section This will ensure you are familiar with the hazards and warnings prior to starting Serious personal inju...

Страница 15: ...formation Hazard information includes terms symbols and instructions used in this manual or on the equipment to alert both operating and service personnel to the recommended precautions in the care us...

Страница 16: ...eflective dangers DANGER Hazards which if not avoided could result in minor or moderate injury Alerts operator of lifting dangers CAUTION Potential hazards or unsafe practices which if not avoided may...

Страница 17: ...e in explosive or potentially explosive atmospheres Materials processing with a laser can generate air contaminants such as vapors fumes and or particles that may be noxious toxic or even fatal Materi...

Страница 18: ...ive materials gases liquids or vapors The use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous invisible laser radiation da...

Страница 19: ...adhere to applicable laser safety procedures D risk of exposure to hazardous or lethal voltages through unauthorized removal of covers doors or access panels E generation of hazardous air contaminant...

Страница 20: ...ions or contact factory MADE IN THE U S A MADE IN THE U S A MODEL 32 1SAC SERIAL 0481263115066 TESTED AT 30 Volts MFG September 20 2011 Complies with IEC 60825 1 2007 and 21 CFR 1040 10 except for dev...

Страница 21: ...ponents that are CE marked for compliance with applicable European Union Directives Because OEM laser products are intended for incorporation as components in a laser pro cessing system they do not me...

Страница 22: ...ave been tested and found to comply by demonstrating performance characteristics that have met or exceeded the requirements of 47 CFR Part 18 Radiated and Conducted Emissions FCC information to the us...

Страница 23: ...onents of any system for subsequent sale are not subject to this Standard since the final product will itself be subject to the Standard This means that Buyers of OEM laser components are solely respo...

Страница 24: ...t Yes Yes No lockout1 Disables RF driver laser output if input power is removed then later reapplied AC power failure or remote interlock actuation while Keyswitch is in On position Remote Side panel...

Страница 25: ...2010 Safety Requirements for Electrical Equipment for Measure ment Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated Emissions Group 1 Class A EN 61000 6 4 2007 Conduc...

Страница 26: ...for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated Emissions Group 1 Class A EN 61000 6 4 2007 Conducted Emissions Group 1 Class...

Страница 27: ...e Technical Reference chapter in this operation manual Caution Remove the aperture seal before firing the laser The self adhe sive seal is installed to prevent dust from entering the laser hous ing du...

Страница 28: ...s dust from damaging the output coupler during shipping Remove the red self adhesive label before applying power to the laser Laser Exit Aperture provides an opening from which the beam is emitted whe...

Страница 29: ...r Cables red and black DC Power input cables are manufactured from 12 AWG wire and measure 1 1 meters 3 5 feet in length DB 9 Connector provides an interconnection for message fault shutdown remote in...

Страница 30: ...features into your automated control system 32 1 general specifications provides specifications for the 32 1 laser Model 32 1 package outline drawing illustrates laser package and mounting dimen sions...

Страница 31: ...essing equipment It can also be used to control instantaneous power by adjusting the pulse width PWM duty cycle at a variable modulation frequency Both methods can be used simultaneously Plasma sectio...

Страница 32: ...al is connected to an optoisolator the output of which is applied to the PWM switch control circuit The PWM switch control circuit gates the PWM switch off and on at the frequency and duty cycle contr...

Страница 33: ...tor will latch to low state until a reset occurs Power On Reset is defeated on all OEM versions OEM customers must provide this required safety feature elsewhere as part of their equipment integration...

Страница 34: ...uce beam divergence and any variance in beam diameter caused by the changing optical path length In fixed length delivery systems where the laser is positioned only one meter away from the focusing op...

Страница 35: ...t must be filtered and dried to ISO 8573 1 2010 Class 1 2 1 specifications shown in the table below Table 4 2 Assist gas purity specifications Assist Gas Typical Purpose Specification Air Cutting Dril...

Страница 36: ...High On State 3 5 V to 10 0 VDC 5 0 VDC nominal Maximum Current Load 6 mA 32 1 32 1 12 mA 32 1 Tickle pulse 32 1 lasers require a 1 s tickle pulse delivered at a nominal 5 kHz clock frequency from th...

Страница 37: ...ess the RF electronics thereby reducing long term reliability while tickle frequencies greater than 5 kHz may cause unintended lasing Special care must be taken to maintain plasma ionization without l...

Страница 38: ...l Reference 2 Ch2 Freq 2 008kHz Low signal amplitude 79 Acqs 740m V T Ch 1 100mV M 100 S Ch 2 Ch2 Duty 49 4 Low signal amplitude 1 V Ch 2 T 500kS s Tek step 2 kHz Modulation 1 Figure 4 4 32 1 2 kHz wa...

Страница 39: ...al Reference Figure 4 5 32 1 5 kHz waveform The upper waveform is laser output the lower wave form is PWM input 2 Ch2 Freq 4 906kHz Low signal amplitude 500kS s 34 Acqs 720m V T 100mV M 100 S Ch2 Duty...

Страница 40: ...variety of marking cutting welding or drilling operations The first PWM signal parameter signal amplitude is either logic low corresponding to laser beam off or logic high corresponding to beam on The...

Страница 41: ...t a UC 2000 is also possible The two primary elements of laser control are gating the ability to turn the laser on and off at the appropriate times and power the ability to control the laser s output...

Страница 42: ...input to the DB 9 plug then jumper Pin 6 remote keyswitch to Pin 7 remote keyswitch Out 3 Connect the DB 9 plug to the DB 9 I O connector on the rear of the laser 4 Connect the miniature DC power plu...

Страница 43: ...ome leading edge overshoot regardless of the PWM frequency This occurs because a cooler lasing medium the CO2 gas is more efficient than a hotter one This overshoot is more pronounced at lower gating...

Страница 44: ...connect remote key switch LASE and ready PWR indicators to a remote operator s station or connect a remote interlock safety switch to interlock equipment doors or panels Caution Do not ground the Remo...

Страница 45: ...efer to the figure below for the 9 pin female D type sub miniature connector on the side of the laser The figure below illustrates the pin arrangement of the User I O connector DB 9 connections The fi...

Страница 46: ...ription above Pin 7 is at DC line potential 30 VDC only when the Keyswitch is set to ON As shipped Pins 6 and 7 are connected by the factory installed jumper plug3 4 See the two following table s for...

Страница 47: ...age Table 4 8 DB 9 Connector output signal specifications Pin Output Signal Name Output Specifications 1 Fault Shutdown Output Active Low output signal Off 15 VDC 5 mA into 3 kOhm 7 Remote Keyswitch O...

Страница 48: ...e figure below illustrates a method of connecting a relay contact or limit switch to act as a remote keyswitch Remember that Remote Keyswitch and Remote Interlock inputs are dry circuit or zero voltag...

Страница 49: ...eady output to PLC input PLC sourcing Note You can use these same circuits to monitor the laser s Remote Lase LED Output DB 9 Pin 8 however the Remote Lase LED Output is not a steady state on off outp...

Страница 50: ...is remote reset functionality open and then close a dry circuit zero voltage switch or relay contact between Pin 6 Remote Keyswitch Input and Pin 7 Remote Keyswitch Output Reconnecting Pin 6 to Pin 7...

Страница 51: ...H non condensing Physical Specifications Length 11 2 in 284 mm Width 2 8 in 71 mm Height 4 2 in 106 mm Weight 7 0 lbs 3 18 kg Specifications subject to change without notice Typical Actual wavelength...

Страница 52: ...E NOT SHOWN 40 0 1 1016 25 2 80 71 2 400 61 77 20 9 500 241 350 BEAM EXIT 9 4 18 106 3 93 100 2 792 71 1 125 29 1 600 41 800 20 1 500 38 FACE OF FRONT PLATE 6X 8 32 UNC THREAD SCREW CANNOT EXTEND 3 8...

Страница 53: ...same area as an exposed laser beam Do not allow the laser beam to contact a person This product emits an invisible laser beam that is capable of seri ously burning human tissue Always be aware of the...

Страница 54: ...equired When cleaning the optical surfaces of beam delivery components carefully follow the manufacturer s instructions 2 Visually inspect the exterior housing of the laser to ensure that all warning...

Страница 55: ...Note Exercise great care when handling infrared optics they are much more fragile than common glass materials Optical surfaces and coatings are easily dam aged by rough handling and improper cleaning...

Страница 56: ...rial for protection never place optics on hard or rough surfaces It may be necessary to use a cotton ball or fluffed cotton swab instead of a lens wipe to uniformly clean the entire surface of small d...

Страница 57: ...optic under suitable lighting Certain contaminants or damage such as pitting cannot be removed In these cases the optic must be replaced to prevent catastrophic failure 7 Repeat Steps 4 through 6 as...

Страница 58: ...and possible causes are highlighted by dark print and bullet points throughout this section Information about each symptom and cause can be found in the paragraphs following each heading Caution Attem...

Страница 59: ...to the required cleaning materials table earlier in this chapter then refer back to Maintenance for cleaning instructions Use only recommended cleaning materials to prevent scratching delicate optica...

Страница 60: ...X X Laser enabled no tickle or PWM C None H ON Tickle Applied C Tickle H ON Tickle Laser Firing C H ON Over Temp Fault X X L Under Voltage Fault X X L Over Voltage Fault X X L TABLE KEY 3 24 2017 H ou...

Страница 61: ...and Drug Administration FDA 21 H Hazard information 15 label locations 20 terminology 15 I Inspections daily 54 L Label locations 20 Laser Institute of America LIA 19 M Maintenance daily inspections 5...

Страница 62: ...Assist gas purity specifications 35 Table 4 3 Input signal specifications 36 Table 4 4 Tickle pulse specifications 37 Figure 4 3 Tickle pulse waveform 37 Figure 4 4 32 1 2 kHz waveform 39 Figure 4 5 3...

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