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17 

10. INSPECTION AND MAINTENANCE BEFORE RIDING 

 

§

THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT 

§

 

y

  Correct clearance allows throttle vale handle to rotate 

2~6mm. 

y

  Loosen the lock nut first, then turn the adjust nut to adjust.   

Tighten the lock nut securely when finished. 

 
 
 
 
 
 
 
 
 
 
 

 

§

INSPECTION AND MAINTENANCE OF BATTERY 

§

 

y

  The motorcycle is equipped with a maintenance-free type battery, so it is unnecessary to check and 

add electrolyte. Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should 
any abnormality is found. 

Cleaning of battery terminals

 

y

  Remove the battery terminals and clean if there are 

dirt and corrosion on them. 

y

  Battery removal procedures are as follows: 

Turn ignition switch to the “OFF” position, then 
remove negative cable screw firstly and disconnect 
the negative cable. Then, remove positive cable 
screw and positive cable. 

 CAUTION:  

y

  Clean the battery posts with warm water if the posts are eroded and have some white powders on 

them. 

y

  If there is an obvious erosion on the terminals, disconnect the cables, and then clean the erosion 

off with a steel brush or a piece of sandpaper. 

y

  Install battery cable after cleaning and apply a thin coat of grease on the terminals. 

y

  Install battery in reverse order of removal. 

 

 

y

  The motorcycle is equipped with a maintenance-free type battery, so it is unnecessary to check and 

add electrolyte. Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should 
any abnormality is found. 

 CAUTION:  

y

  This is a closed type battery. Never remove the caps. 

y

  In order to prevent electric leakage and self-discharge when the battery sits idle for long periods. 

Remove battery from motorcycle, store it in well-ventilated and dimly lighted place after the battery 
has been fully charged. Disconnect battery’s negative cable if the battery is still kept on the 
motorcycle. 

y

  If the battery needs to be replaced, replace with a same closed-type battery (Maintenance-Free). 

 

 

Check Items: 

1. Check throttle valve cable to see if it can be moved 

smoothly from a closed position to a wide open position. 

2. Rotate steering handle from side to side to check if the 

throttle valve cable is interfered.   

3. Check to see if the throttle valve cable is obstructed by 

other cables preventing it from being operated smoothly. 

2~6 mm 

Lock nut 

Adjust nut

Negative 

Positive 

Содержание Tonik 125

Страница 1: ...drive off 12 The control of throttle valve handle 12 Parking method 12 10 Inspection and maintenance before riding 13 Routine inspection 13 Engine oil inspection and change 13 Fuel inspection 14 Tran...

Страница 2: ...ark plug 20 Checking the air cleaner 20 11 When there is an abnormal condition or a trouble 21 Diagnosis when engine does not start 21 12 C D I electrical ignition system 21 13 Suggestions on engine f...

Страница 3: ...ler High Low beam Turn signal Horn switch Tail brake light Fuse CDI Battery Air Cleaner Oil level Front turn signal light Helmet hook Storage box Kick starter pedal Main stand Ignition switch Rear bra...

Страница 4: ...newly bought motorcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident To remind you y Please wear a safety helmet...

Страница 5: ...ffects the riding safety Therefore do not overload your motorcycle CAUTION y Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire y...

Страница 6: ...tch when it is turned on y Fuel Meter The pointer in this meter shows how much fuel remains in the tank When the pointer stays position it means full of gasoline in the fuel tank The pointer stays pos...

Страница 7: ...l gasoline position counter clockwise y Then the fuel tank cover can be open You can fill gasoline in the fuel tank CAUTION y Never operate the ignition switch key when the motorcycle is running To tu...

Страница 8: ...With the main switch on press this button while holding the front or rear brake lever will start the engine CAUTION y Release this button immediately after engine has been starter and never press the...

Страница 9: ...he turn signal light button to the original position Left side turn signal light flashing means you intend to make a right turn Right side turn signal light flashing means you intend to make a left tu...

Страница 10: ...n down the motorcycle y Make sure the cap has been tighten properly BRAKE y Avoid unnecessary sudden braking y Use front and rear wheel brakes simultaneously when braking y Avoid brake continuously fo...

Страница 11: ...top and wait for 10 seconds before start it again y It is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only after the fuel has been deple...

Страница 12: ...drivers of vehicles behind y When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to the OFF position to shut off the engine 4 Get off the...

Страница 13: ...mirror Is it operated properly Do lights come on Can it be seen clearly from behind Tightness of Main Components Are screws nuts loosen Abnormal Points Do the previous troubles still exist CAUTION y...

Страница 14: ...efilled check the engine for leaks and refill it again y Keep away from spark and flames when refilling the oil FUEL INSPECTION y Turn main switch key to ON position and check fuel gauge s needle rang...

Страница 15: ...el is spongy when press the foot braking pedal forcefully Adjustment Drum type y The indentation of brake adjustment nut must be aligned with the pin see below figure y Turn the adjustment nut on brak...

Страница 16: ...brake fluid 1 Loosen the screws and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 3 Remov...

Страница 17: ...on off with a steel brush or a piece of sandpaper y Install battery cable after cleaning and apply a thin coat of grease on the terminals y Install battery in reverse order of removal y The motorcycle...

Страница 18: ...nt cause that results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION y Perform this check with engine shut off and ignition switch k...

Страница 19: ...ront rear and left right signal lights flashes and also check if the warning buzzer sounds y Check turn signal light covers if they are dirty crack or loosen y Press horn button to check if it works C...

Страница 20: ...1 2 1 2kmf m WARNING The engine is very hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer...

Страница 21: ...f there are no problems with the above items and engine still can not be started 12 C D I ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C D I system to...

Страница 22: ...Rapidly rotate the throttle valve handle or release the clutch lever may cause the motorcycle moving forward suddenly and it is very dangerous y Make sure the side parking stand is spring back complet...

Страница 23: ...on I 19 Cam Chain ignition time I I 20 Valve clearance I I 21 Shock absorbers I I 22 Front rear suspension I I 23 Main side stands I I L 24 Crankcase Blow by system PCV I I 25 Clutch disk I 26 Brake m...

Страница 24: ...type Transmission C V T Front tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm 2 for 1 person 2 25kg cm 2 for 2 persons Front brake Disk type 160...

Страница 25: ...ansmission C V T Front tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm2 for 1 person 2 25kg cm2 for 2 persons Front brake Disk type 160 mm Rear...

Страница 26: ...ission C V T Front tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm2 for 1 person 2 25kg cm2 for 2 persons Front brake Disk type 160 mm Rear brak...

Страница 27: ...ont tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm 2 for 1 person 2 25kg cm 2 for 2 persons Front brake Disk type 160 mm Rear brake Drum type 1...

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