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LIMITED WARRANTY……..……

2

OPERATION & FEATURES…....

14

TABLE OF CONTENTS………..

3

Features…………………………………………

14 -1 5

INTRODUCTION……………...…

4

Starting……………………………………………

15

General…………………………………………..

4

Grass Height of Cut…………………….

16

Before Operating…………………………..

4

Deck Level…………………………………….

16

Uncrating & Assembly…………………

5

Brake & Bypass………………..

16

SYMBOLS & DECALS………….

6

Controls………...……..………………………

17

SAFETY INSTRUCTIONS……….

7

Fuel Shut-Off Valves……………

17

General use & Safety Rules……….

7

SERVICE & ADJUSTMENTS..

18

Children Safety……………………………...

8

Adjusting Deck Height…………………

18

Slope Operation…………………………..

8

Parking Brakes…………………………….

18

General use & Safety Rules………..

9

Deck Belt Replacement…………….

19

CUSTOMER 

Belt Replacement……………………….

20

RESPONSIBILITY……………….

10

Seat Adjustment…………………………….

21

Operator Presence……………………..

10

PTO Clutch Adjustment……… 21

Tires……………………………………………….

10

Hydro Expansion Tanks…….. 21

Blade Maintenance………………………

10

WIRING SCHEMATIC…………..

22-24

Battery / Charging Tips….…………….

10 - 11

PARTS BREAKDOWN…………..

25-34

V-belts……………………………………………

12

TROUBLESHOOTING……………

35-36

Engine……………………………………………..

12

MOWER IDENTIFICATION……..

37

Overall Unit Care………….……………….

12

REPLACEMENT PARTS………..

38

Transporting Safety……………………..

12

NOTES….………...……………..

39

SPECIFICATIONS……………..

13

SWISHER HISTORY……………..

40

Maintenance……….………………..………..

13

3

3

TABLE OF CONTENTS

Содержание ZTR2454BS

Страница 1: ...64093 PHONE 660 747 8183 FAX 660 747 8650 TOLL FREE 1 800 222 8183 Manufacturing quality lawn care equipment since 1945 Celebrating over 70 years of innovation 18871 REV 14 337 ZTR2454BS ZTR2454BS CA...

Страница 2: ...ed and operated in accordance with the instructions contained within this manual This warranty does not apply to any product of Swisher that has been subject to alteration misuse abuse improper assemb...

Страница 3: ...Deck Height 18 Slope Operation 8 Parking Brakes 18 General use Safety Rules 9 Deck Belt Replacement 19 CUSTOMER Belt Replacement 20 RESPONSIBILITY 10 Seat Adjustment 21 Operator Presence 10 PTO Clutc...

Страница 4: ...istics and who are well versed in safety instructions Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail U...

Страница 5: ...STRUCTION DECAL ON FLOOR PAN OR GO TO PAGE 16 Carefully push the mower off the crate to a safe and level area Check engine oil All engines are filled with oil and tested at the factory Verify oil leve...

Страница 6: ...ice Do Not Alter Wiring Decal OD74 Operator must be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 18795 Warning Decal 6 6 Brake Bypass Decal 18944 Before Exiting Decal 18797 Serial ID...

Страница 7: ...perate the machine in daylight or other well lit conditions Keep the machine a safe distance from holes or other irregularities in the ground Never use the machine if you are tired if you have consume...

Страница 8: ...your view Slope Operation Remove obstacles such as stones tree branches etc Mow up and down not side to side Never drive the mower on terrain that slopes more than 15 degrees Avoid starting or stoppi...

Страница 9: ...s to be parked stored or left unattended lower the deck unless a positive mechanical lock is used Training All drivers should seek and obtain professional and practical instruction Such instruction sh...

Страница 10: ...de Maintenance For best results mower blades must be kept sharp Replace bent or damage blades Engage brakes safely raise front of mower SEE WARNING Hold or block blade from turning Loosen blade nut an...

Страница 11: ...are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltage...

Страница 12: ...uld always use approved fastening equipment and ensure that the machine is well anchored to the towing vehicle The cutting deck should also be lowered to the lowest position and the parking brake enga...

Страница 13: ...Engine Oil X Check Belts X X Clean Battery Terminals X X Check Battery X3 Sharpen Replace Mower Blades X X X Check for Loose Fasteners X Parking Brake X X X X Before Each Use Before Storage 8 Hours 25...

Страница 14: ...e cutting deck 6 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 7 Hydro Bypass Engages transmissions for normal operation and disengages...

Страница 15: ...ructions are also included on the right side control panel decal Before starting the vehicle be sure all people are clear of the area Operator must be sitting in the seat Control handles must be in th...

Страница 16: ...omponent s is damaged or broken which in this instance would need to be replaced Brake Transmission Bypass Operation Brake Be sure the vehicle is not moving before engaging the brake Only engage the b...

Страница 17: ...r before refer to the Operation Controls section of this manual before attempting to operate one for the first time 17 17 Fuel Shut Off Valves The Swisher ZTR2454BS ZTR2454KA are equipped with two shu...

Страница 18: ...needed Raise wheels off the ground and place jack stands underneath the vehicle Engage the brakes To see if the brakes are fully engaged spin the rear wheel by hand If the rear wheels spin more than...

Страница 19: ...Engine to Deck belt will need to be removed first Replacement Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure...

Страница 20: ...tall new belt by placing it around the hydro pulleys first then around the idler pulleys and engine pulley Refer to routing diagram below The belt will be loose at this time Tightly secure the belt te...

Страница 21: ...allow for oil expansion during regular use These are located directly behind the seat and in front of the engine Oil levels in both expansion tanks when oil is cold or at ambient temperature should al...

Страница 22: ...WIRING HARNESS 22 22 RIGHT WIRING HARNESS P N 18692...

Страница 23: ...23 23 WIRING HARNESS LEFT WIRING HARNESS P N 19852...

Страница 24: ...24 24 WIRING HARNESS WIRING HARNESS P N 18806 Kawasaki Engines Only...

Страница 25: ...Tube 4 7 18635 Bolt Carriage 5 16 18 x 6 GR5 Full Thrd 4 8 18589 Bolt Hex 1 2 13 x 6 1 4 GR8 ZP 4 9 26X249 Screw 5 16 18 X 3 4 7 10 12165 Nut Two Way Locking 1 2 13 4 11 NB177 Washer Mach 1 2 NR 14 G...

Страница 26: ...6 ZY 5 22 18628 Spacer 7 8 OD x 3 8 ID x 1 1 8 PARTS BREAKDOWN Tip Item 43 can be adjusted to limit the speed of the hydrostat if tracking adjustments are needed HYDRO DETAIL Item Part Description Qty...

Страница 27: ...eck Height Stop Rod 1 7 9031 Key Stock 1 4 x 1 Under Size Plain Fin 1 31 NB184 Washer 3 4ID x 1 1 4 OD x 10 GA 2 8 18585 Pulley Engine 1 32 NB126 Pin Cotter x 1 Carbon Steel 2 9 18632 Clutch Ogura 1 S...

Страница 28: ...PARTS BREAKDOWN 28 28 HANDLE DETAIL Notes Item number 23 two places attaches to item number 8 from Page 26 using item numbers 29 30 BRAKE DETAIL...

Страница 29: ...eft Hand Thrd GR2 ZY 2 25 18627 Linkage 5 16 24 x 1 LHT RHT 2 26 NB190 Nut Jam 5 16 24 GR2 ZY 2 27 NB263 Linkage Ball Right Moridge 265615 2 28 18723 Damper AVM ZT 2 29 NB159 Washer Split Lock 5 16 Me...

Страница 30: ...INSIDE IDLER DETAIL OUTSIDE IDLER DETAIL Notes Item number 37 four places attaches to item number 26 27 from Page 27 Item number 3 attaches to item number 2 from Page 25 using item numbers 34 35 36 fr...

Страница 31: ...Weldment Grass Chute Txt Blk 1 25 18654TK Bracket Grass Chute Mount Txt Blk 1 26 26X249 Screw 5 16 18 x 3 4 2 27 18595 Rod Deck Grass Chute ZP 1 28 166X34 Spring Torsion 1 29 NB117 Nut Push 5 16 ZP 2...

Страница 32: ...ZY 6 5 B98 Bearing Blade 6 14 NB596 Bolt Serr Flange 5 16 18 x 3 4 GR5 12 6 9077 Shaft Blade 5 Long Shoulder 1 15 NB170 Nut Serr Flange 5 16 18 Case Hard ZY 12 7 10539TK Blade Driver Txt Blk 3 16 128...

Страница 33: ...Holder GA Beverage 1 25 4226 Cable Throttle 1 9 18221 Cap Fuel 2 5 Gallon Carb Sealed 2 26 4226K Knob T for Throttle Cable 1 10 EBAT300 Battery 12V 8U1L 1 27 26X263 Screw 1 4 20 x 1 2 2 11 18698TK Str...

Страница 34: ...0 2 5 14430 Bolt HCC 5 8 11 x 8 GR8 ZY 2 11 094618 Cap Hub 2 6 NB595 Nut 2 way Jam Lock 5 8 11 GR A 2 Notes Torque specs for lug nuts number 2 should be set at 40 ft lbs Nut number 10 should not be fa...

Страница 35: ...not engaged 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose or damaged wiring 7 Faulty ignition switch 8 Faulty solenoid 9 Faulty operator presence switch switc...

Страница 36: ...14 Contact an authorized service center 15 Adjust idler replace belt Engine Backfires When Turning Engine OFF 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine...

Страница 37: ...ZTR2454KA ZTR2454KA CA SERIAL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION____________________________...

Страница 38: ...ngaged position SEE PAGE 16 FOR BRAKE OPERATION INSTRUCTIONS Do not wear watch or jewelry Do not wear loose fitting clothes Observe all common safety practices with tools 38 38 Blade Driver Assembly C...

Страница 39: ...39 39 NOTES...

Страница 40: ...do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today over 65 years later Swisher is still producing innovative lawn and garden and ATV UTV equipment d...

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