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ENGINE ASSEMBLY

PARTS BREAKDOWN

24

24

Item #

Description

Part #

1

24 HP B&S Engine

18364

2

5/16-18 Serrated Flange Nut

NB170

3

Spacer Engine Pulley

BB105SL

4

Motor Pulley 3.25"

9993

5

1/4 X 1/2 Key Stock 

4258

6

Engine Pulley Spacer Short .687

689S

7

Electric Clutch

3813

8

Washer Belleville Engine Pulley

699

9

Bolt - 7/16-20 X 2 1/2 Nyloc

NB685

10

5/16-18 X 1 1/4 Serrated Flange Bolt

NB253

11

Oil Drain Valve

16000

12

Oil Drain Valve Cap

AS123

Part #

1002004

10264

Not Shown

Description

Solenoid - 3 Pole

Wiring Harness

Item #

Description

Part #

1

Nut - HNC, 3/8-16 GR2 ZY

NB212

2

Eyebolt - Turned 3/8-16 X 5 ZY STD

10546

3

Bracket - Spring Assist

9926TK

4

Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5

NB254

5

Nut - Serr Flange 5/16-18 ZY Case Hrd

NB170

6

Bracket - Weldment, Travel Reduction

11176TK

7

Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253

8

Spring - Tilt

2335

9

Deck - Lift Weldment

12838TK

10

Frame - Pan

9999TK

SPRING ASSIST ASSEMBLY

Содержание ZT2454A

Страница 1: ...RG MISSOURI 64093 PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 Made In The USA 14724 REV 12 061 STARTING SERIAL L112 061001 24 HP 54 CUT CELEBRATING 65 YEAR...

Страница 2: ...NSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES Some states do not allow the limitation of consequential damages or limit...

Страница 3: ...safety rules 7 Deck Level 18 Children Safety 8 Parking Brakes 18 18 Slope Operation 8 Deck Belt Replacement 19 19 CUSTOMER Belt Replacement 20 RESPONSIBILITY 10 Seat Adjustment 21 Operator Presence 10...

Страница 4: ...y followed This machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in safety instructions Accident pr...

Страница 5: ...NSTRUCTION DECAL AT THE REAR OF THE UNIT Carefully push the mower off the crate to a safe and level area Check engine oil All engines are filled with oil and tested at the factory Verify oil level and...

Страница 6: ...Flag U S A OD39 Notice Do Not Alter Wiring Decal OD74 Operator Must Be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 OD45 Warning Decal 6 6 Key PTO Decal 10273 Hydro Release 10280 Thro...

Страница 7: ...before attempting to operate one for the first time Stop the engine and disconnect the spark plug before cleaning the discharge deck Never take passengers The machine is only intended for use by one...

Страница 8: ...no sudden changes in speed or direction Avoid unnecessary turns on slopes and if it proves necessary turn slowly and gradually downward if possible Watch for holes ruts or bumps On uneven terrain the...

Страница 9: ...tting means unless a positive mechanical lock is used TRAINING All drivers should seek and obtain professional and practical instruction Such instruction should emphasize the need for care and concent...

Страница 10: ...SPECIFICATIONS section Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage 10 10...

Страница 11: ...s are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltag...

Страница 12: ...re driving and transporting on public roads If the machine is transported you should always use approved fastening equipment and ensure that the machine is well anchored The cutting deck should also b...

Страница 13: ...Engine Oil X Check Belts X X Clean Battery Terminals X X Check Battery X3 Sharpen Replace Mower Blades X X X Check for Loose Fasteners X Parking Brake X X X X Before Each Use Before Storage 8 Hours 25...

Страница 14: ...start or stop the engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 H...

Страница 15: ...Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engages transm...

Страница 16: ...grass The average lawn should be cut to 2 during the cool season and to over 3 during the hot months For healthier and better looking lawns mow often and after moderate growth As a rule never cut mor...

Страница 17: ...BELOW Note The pressure required to operate the mower is very slight Control Handles Neutral Position Slow Forward Fast Forward OPERATION 90 Degree Right Turn 90 Degree Left Turn Slow Reverse 360 Deg...

Страница 18: ...k Leveling 18 18 Parking Brakes The Swisher ZT2454 is equipped with An Automatic Parking Brake system on each control handle When the control handles are in the out most position the parking brakes ar...

Страница 19: ...op of the deck pulleys Remove belt Removal Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension bac...

Страница 20: ...s Removal Install new belt by placing it around the engine pulley and the hydro pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension back to its o...

Страница 21: ...f the rear wheels needs to be decreased If the ZT2454 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed To decrease t...

Страница 22: ...22 22 WARNING When it is necessary to raise the mower for any repair or service use jackstands to provide adequate support DO NOT rely on hydraulic or mechanical jacks WIRING HARNESS...

Страница 23: ...yloc 5 16 18 ZY NB181 12 Plate Lift Support Right 9936TK 13 Deck Lift Weldment 12838TK 14 Bolt 5 16 18 X 2 1 2 HCC GR5 ZY NB138 15 Cover Handle Front 9941TK 16 Washer SAE Flat 5 16 ZY NB275 17 Spring...

Страница 24: ...1 4 Serrated Flange Bolt NB253 11 Oil Drain Valve 16000 12 Oil Drain Valve Cap AS123 Part 1002004 10264 Not Shown Description Solenoid 3 Pole Wiring Harness Item Description Part 1 Nut HNC 3 8 16 GR2...

Страница 25: ...r 12780TK 35 SCREW SHOULDER 5 16 18 12955 36 Nut 015X88 37 3 32 X 3 4 COTTER PIN NB597 38 Bolt 1 2 13 X 3 HCC GR5 ZY NB131 Item Description Part 1 Bushing Latch Pin 7839Z 2 Washer SAE Flat 5 16 ZY NB2...

Страница 26: ...Torsion 166X34 10 Bracket Hinge 092104 11 Deflector Chute 46 092100 12 Cover Belt Left 50 ZT 3768 13 Cover Belt Right 50 ZT 3769 14 Gauge Wheel 3511 15 Nut Jam Lock 1 2 13 2 Way Gr A NB121 16 Bracket...

Страница 27: ...Spacer 12823 13 Belleville Washer NB607 5 3 4 ID X 1 1 4 OD 18 GA Washer NB179 14 Blade Bearing B98 6 Center Blade Driver 12824 15 6 Blade Driver Shaft 9078 7 Outer Blade Driver 10540 16 5 Blade Drive...

Страница 28: ...18 ZY Case Hrd NB170 5 Washer SAE Flat 1 4 ZY NB274 17 Bolt HTC 1 4 20 X 1 1 2 GR5 ZY NB162 6 Nut Nylock 1 4 20 NB180 18 Nut Kep 1 4 20 ZY NB203 7 Screw 313 18 x 75 26X249 19 BATTERY EBAT230 8 Hub Wh...

Страница 29: ...t Serr Flng 5 16 18 X 3 4 NB596 14 Screw 312 18X 75 26X249 30 Washer Flat Delrin 17X217 15 Switch Return to Neutral 3695 31 Pivot Handle 9985 16 Nut Kep 8 32 ZY NB201 32 Bolt 5 16 18 X 1 3 4 GR5 NB503...

Страница 30: ...Bolt 5 8 11 X 7 HCC GR5 ZY NB624 5 Stabilizer Right Deck 12529 17 Bolt Serr Flange 5 16 18X1GR5 ZY 10548 6 Bar Deck Stabilizing Zinc Plated 9949 18 Washer Axle 9915 7 Brace Pan Frame 15871 19 Spacer...

Страница 31: ...GR5 ZY NB620 18 Plate Hydro Release 9924TK 6 Washer 1 4 Belleville 14399 19 Washer SP Wave 5 16 X 7 10 X 006 GR2 10544 7 Pin Hair 39 A155H ZY Std NB127 20 Screw Thread Forming 26X216 8 Cable Parking...

Страница 32: ...in fuel tank refill with fresh gasoline Engine Will Not Turn Over 1 Directional handles not in correct position 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose o...

Страница 33: ...eck all wiring 14 See Engine Manual 15 Contact an authorized service center 16 Adjust idler replace belt Engine backfires when turning engine OFF 1 Engine throttle control not set at SLOW position for...

Страница 34: ...________ MODEL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION______________________________ www Swisheri...

Страница 35: ...0 Amp AS069 Deck Lift Linkage Assy 12777 Swisher Part Part Description CAUTION Use extreme care when working on machinery Before performing any maintenance turn off engine allow the unit to cool remov...

Страница 36: ...y rights and responsibilities you should contact the Swisher Service representative at 1 800 222 8183 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the Power Equipment Is purchased...

Страница 37: ...________________________________________________________________ ______________________________________________________________________ ________________________________________________________________...

Страница 38: ...________________________________________________________________ ______________________________________________________________________ ________________________________________________________________...

Страница 39: ...________________________________________________________________ ______________________________________________________________________ ________________________________________________________________...

Страница 40: ...ry lawn mower to do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today over 65 years later Swisher is still producing innovative lawn and garden and ATV...

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