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6

6

Item #

Part #

Description

Qty.

1

18094

Hydrostat - Hydro-Gear ZT2800, Right

1

2

18093

Hydrostat - Hydro-Gear ZT2800, Left

1

3

18858*

Weldment - Hydro Link Support

1

4

NB515

Bolt - Serr Flange, 5/16-18 x 1 3/4; GR5, ZY

2

5

18580

Bolt - Serr Flange, 5/16-18 x 3; GR5, ZP

4

6

NB275

Washer - SAE Flat, 5/16; ZY

8

7

NB181

Nut - Nyloc, 5/16-18; ZY

9

19624*

Weldment - Hydro Control, Left

1

19625*

Weldment - Hydro Control, Right

1

9

NB780

Bolt - Serr Flange, 3/8-16 x 3/4; GR5, ZY

2

10

NB690

Bolt - Serr Flange, 1/4-20 x 3/4; GR5, ZY

2

11

NB779

Nut - Serr Flange, 3/8-16; ZY

4

12

NB524

Nut - Serr Flange, 1/4-20: GR5, ZY

2

13

18811

Belt - Hydro; 1/2 x 80 1/4"

1

14

26X249

Screw - .313-18 x .75

2

15

18938*

Bracket - Bulkhead Cable Mount

1

16

17465

Spring - Extension, Hydro Release, ZT

2

17

18952*

Plate - Brake Spring Return

2

18

6040Z

Washer - Idler, 3/8: ZP

3

19

18607

Pulley - Backside Idler, 5"

1

20

NB272

Washer - SAE Flat, 3/8; Carbon Steel, ZY

7

21

NB182

Nut - Nyloc, 3/8-16; ZY

5

22

18628

Spacer - 7/8 OD x 3/8 ID x 1"

1

8

PARTS BREAKDOWN

Tip: Item 43 can be adjusted to
limit the speed of the hydrostat
if tracking adjustments are needed.

HYDRO DETAIL

Item #

Part #

Description

Qty.

23

3622

Pulley - V, Idler; 3.54 OD x 3/8 ID

1

24

18674*

Plate - Idler

1

25

6037

Bushing - Idler

1

26

NB198

Bolt - HCC, 3/8-16 x 2; GR5, ZY

1

27

7509

Pulley - Idler, 2 3/4 OD x 3/8 ID

1

28

18714*

Weldment - Idler Pulley Offset

1

29

NB596

Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY

2

30

NB170

Nut - Serr Flange, 5/16-18; Case Hard, ZY

4

31

B27

Pulley - Idler, 2.16 OD x 3/8 ID

1

32

NB221

Bolt - HCC, 3/8-16 x 2 1/2; GR5, ZY

2

33

NB107

Bolt - HCC, 3/8-16 x 1 1/2; GR5, ZY

1

34

0025X3

Screw - 1/4-20 X 1/2, Thread Form Hex

2

35

NB579

Washer - Fender, 5/16 x 1 1/4; GR2, ZY

1

36

NB231

Bolt - HTC, 3/8-16 x 2; GR5, ZY

2

18950*

Bracket - Brake Cable, Left

1

18949*

Bracket - Brake Cable, Right

1

38

NB315

Eyebolt - 5/16-18 x 3; w/ Gap, ZY

1

39

7821

Spring - Latch

1

18941*

Mount - Bypass cable, Left

1

18940*

Mount - Bypass cable, Right

1

41

NB604

Bolt - 3/8-16 X 1 GR5 ZY

2

42

NB711

Washer - Split Lock, 3/8 ZY, Medium

2

43

NB591

Bolt - 5/16-18 X 1 1/2 Torx Pan

2

40

37

When ordering replacement parts
*USE PAINT CODE: TC=RED  TK=BLACK

Содержание RESPONSE ZTR2354KA

Страница 1: ...747 8183 FAX 660 747 8650 TOLL FREE 1 800 222 8183 Manufacturing quality lawn care equipment since 1945 Celebrating over 70 years of innovation 21001 REV 17 335 RESIDENTIAL with Patented ZTR2354KA Sho...

Страница 2: ...d and operated in accordance with the instructions contained within this manual This warranty does not apply to any product of Swisher that has been subject to alteration misuse abuse improper assembl...

Страница 3: ...nd who are well versed in safety instructions Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthori...

Страница 4: ...add if necessary before starting engine SEE ENGINE OWNER S MANUAL Check the battery If the battery is put into service after the month year of the date on the battery then it may need to be charged w...

Страница 5: ...Wiring Decal OD74 Operator must be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 18795 Warning Decal 5 5 Brake Bypass Decal 18944 Before Exiting Decal 18797 Serial ID Tag EPA CARB Cert...

Страница 6: ...perate the machine in daylight or other well lit conditions Keep the machine a safe distance from holes or other irregularities in the ground Never use the machine if you are tired if you have consume...

Страница 7: ...on a slope If the tires begin to slip shut down the blades and drive slowly down the slope Always drive evenly and slowly on slopes Make no sudden changes in speed or direction Avoid unnecessary turn...

Страница 8: ...ner and or properly disposed of When machine is to be parked stored or left unattended lower the deck unless a positive mechanical lock is used Training All drivers should seek and obtain professional...

Страница 9: ...ade Maintenance For best results mower blades must be kept sharp Replace bent or damage blades Engage brakes safely raise front of mower SEE WARNING Hold or block blade from turning Loosen blade nut a...

Страница 10: ...are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltage...

Страница 11: ...blic roads If the machine is transported you should always use approved fastening equipment and ensure that the machine is well anchored to the towing vehicle The cutting deck should also be lowered t...

Страница 12: ...ne Oil w o filter X1 2 Replace Oil Filter X1 2 Clean Air Filter X2 Inspect Muffler X Clean Engine Cooling Fins X2 Replace Spark Plug X X Replace Fuel Filter X Before Each Use Before Storage 8 Hours 25...

Страница 13: ...g deck 6 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 7 Hydro Bypass Engages transmissions for normal operation and disengages transmis...

Страница 14: ...engaged Depress interlock button on left control panel and turn ignition key simultaneously until engine runs Once started set engine RPM to maximum Fast and then engage the blades NOTE If you have ne...

Страница 15: ...omponent s is damaged or broken which in this instance would need to be replaced Brake Transmission Bypass Operation Brake Be sure the vehicle is not moving before engaging the brake Only engage the b...

Страница 16: ...before refer to the Operation Controls section of this manual before attempting to operate one for the first time 16 16 Fuel Shut Off Valves Swisher Response Zero Turn Mowers are equipped with two sh...

Страница 17: ...wheels off the ground and place jack stands underneath the vehicle Engage the brakes To see if the brakes are fully engaged spin the rear wheel by hand If the rear wheels spin more than 10 while the b...

Страница 18: ...Engine to Deck belt will need to be removed first Replacement Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure...

Страница 19: ...belt by placing it around the hydro pulleys first then around the idler pulleys and engine pulley Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension ba...

Страница 20: ...o allow for oil expansion during regular use These are located directly behind the seat and in front of the engine Oil levels in both expansion tanks when oil is cold or at ambient temperature should...

Страница 21: ...not engaged 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose or damaged wiring 7 Faulty ignition switch 8 Faulty solenoid 9 Faulty operator presence switch switc...

Страница 22: ...14 Contact an authorized service center 15 Adjust idler replace belt Engine Backfires When Turning Engine OFF 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine...

Страница 23: ...do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today over 65 years later Swisher is still producing innovative lawn and garden and ATV UTV equipment d...

Страница 24: ...ERIAL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION______________________________ www swisherinc com TE...

Страница 25: ...660 747 8183 FAX 660 747 8650 TOLL FREE 1 800 222 8183 Manufacturing quality lawn care equipment since 1945 Celebrating over 70 years of innovation with Patented RESIDENTIAL Models ZTR2454BS ZTR2454B...

Страница 26: ...WIRING HARNESS 21137 2 2 For models equipped with a Kawasaki or Briggs Engine...

Страница 27: ...3 3 WIRING HARNESS 18806 For models equipped with a Kawasaki Engine...

Страница 28: ...Full Thrd 4 8 18589 Bolt Hex 1 2 13 x 6 1 4 GR8 ZP 4 9 26X249 Screw 5 16 18 X 3 4 7 10 12165 Nut Two Way Locking 1 2 13 4 11 NB177 Washer Mach 1 2 NR 14 GA 8 12 NB515 Bolt Serr Flange 5 16 18 x 1 3 4...

Страница 29: ...Hex 1 2 13 x 6 1 4 GR8 ZP 4 10 NB177 Washer Mach 1 2 NR 14 GA 16 11 12669 Bolt 1 2 13 x 3 1 4 GR8 ZY 4 12 NB121 Nut 2 Way Jam Lock 1 2 13 ZY 8 13 26X249 Screw 5 16 18 X 3 4 7 14 NB515 Bolt Serr Flang...

Страница 30: ...OD x 3 8 ID x 1 1 8 PARTS BREAKDOWN Tip Item 43 can be adjusted to limit the speed of the hydrostat if tracking adjustments are needed HYDRO DETAIL Item Part Description Qty 23 3622 Pulley V Idler 3 5...

Страница 31: ...t Rear 1 Engine shown may not be the actual engine used It is for reference only PARTS BREAKDOWN Item Part Description Qty 17 NB779 Nut Serr Flange 3 8 16 ZY 4 18 NB780 Bolt Serr Flange 3 8 16 x 3 4 G...

Страница 32: ...ler Kawasaki 1 KAWASAKI ENGINE DETAIL BRIGGS STRATTON ENGINE DETAIL Notes Torque settings for bolt number 12 should be set at 20 ft lbs Notes Torque settings for bolt number 10 should be set at 20 ft...

Страница 33: ...LE DETAIL Notes Item number 23 two places attaches to item number 8 from Page 6 using item numbers 29 30 BRAKE DETAIL BRAKE HYDRO BYPASS ASSEMBLY PARTS BREAKDOWN ZTR2454BS ZTR2454BS CA ZTR2354KA ZTR23...

Страница 34: ...2 ZY 2 27 NB263 Linkage Ball Right Moridge 265615 2 28 18723 Damper 2 29 NB159 Washer Split Lock 5 16 Medium Duty ZY 4 30 NB215 Nut Hex 5 16 24 GR2 ZY 4 31 18710 Weldment Handle Mount Right 1 32 3609...

Страница 35: ...attaches to item number 8 from Page 6 using item numbers 29 30 BRAKE DETAIL BRAKE HYDRO BYPASS ASSEMBLY BRAKE HYDRO BYPASS ASSEMBLY BRAKE HYDRO BYPASS ASSEMBLY BRAKE HYDRO BYPASS ASSEMBLY PARTS BREAK...

Страница 36: ...inkage Ball Right Moridge 265615 2 28 18723 Damper 2 29 NB159 Washer Split Lock 5 16 Medium Duty ZY 4 30 NB215 Nut Hex 5 16 24 GR2 ZY 4 31 18710 Weldment Handle Mount Right 1 32 3609 Spring Tapered 3...

Страница 37: ...IL 13 13 PARTS BREAKDOWN ZTR2454BS ZTR2454BS CA ZTR2354KA ZTR2354KA CA Notes Item number 6 four places attaches to item number 15 16 from Page 7 Item number 25 attaches to item number 2 from Page 4 us...

Страница 38: ...Link Bar 1 26 18383 Bracket Middle Roller 1 27 NB132 Bolt Hex 1 2 13 x 4 GR5 1 28 18863 Bracket Stabilizer 54 Deck 2 29 15779 Bracket Left Wheel 1 30 NB707 Bolt Carriage 3 8 16 x 4 Full Thread GR2 1 3...

Страница 39: ...E IDLER DETAIL 15 15 Notes Item number 6 four places attaches to item number 15 16 from Page 7 Item number 24 attaches to item number 2 from Page 5 using item numbers 23 24 25 from Page 7 PARTS BREAKD...

Страница 40: ...1 2 13 x 4 GR5 1 27 18786 Bracket Deck Stabilizer 2 28 15779 Bracket Left Wheel 1 29 NB707 Bolt Carriage 3 8 16 x 4 Full Thread GR2 1 30 AS001 Roller Anti Scalp 3 8 ID 2 31 21096 Plate Debris Shield 6...

Страница 41: ...E IDLER DETAIL 17 17 PARTS BREAKDOWN ZTR2366KA ZTR2366KA CA Notes Item number 37 four places attaches to item number 15 16 from Page 7 Item number 3 attaches to item number 2 from Page 5 using item nu...

Страница 42: ...26 26X249 Screw 5 16 18 x 3 4 9 27 NB136 Rod 5 16 18 X 8 3 4 ZP 1 28 166X34 Spring Torsion 1 29 19067 Plate Debris Shield 66 1 30 NB181 Nut Nyloc 5 16 18 ZY 7 31 NB275 Washer SAE Flat 5 16 ZY 1 32 186...

Страница 43: ...ould be set at 35 ft lbs Item Part Description Qty 14326 Blade 18 5 Mulching 54 Deck 3 3293 Blade 20 5 Mulching 60 Deck 3 12509 Blade 22 5 Mulching 66 Deck 3 10 NB238 Bolt 3 8 24 x 1 GR5 ZY 6 11 NB238...

Страница 44: ...on Carb Sealed 2 18 20636 Weldment Floorpan 1 Item Part Description Qty 19 20237 Nut Serr Flange 5 16 18 2 20 NB456 Nut HNF 3 8 24 GR2 ZY 1 21 20433 Fender Left 1 22 21133 Panel Control Left 1 23 NB71...

Страница 45: ...1 4 x Mild ZY 4 9 17X195 Washer Flat 2 10 NB313 Nut Myloc Jam 3 4 10 2 11 094618 Cap Hub 2 5 4 Notes Torque specs for lug nuts number 2 should be set at 40 ft lbs Nut number 10 should not be fastened...

Страница 46: ...22 22 NOTES...

Страница 47: ...eck Idler x 55 18784 Tire Wheel 20 x 10 10 Spoked 18785 Tire Wheel 12 600 x 6 4 Ply 3293 Blade 20 Mulching AS069 Fuse 10 Amp 10540 Blade Driver Assembly Right 12824 Blade Driver Assembly Center Left Z...

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