
Maintenance
Required tools for maintenance
a vice to fasten the regulator
pincers to take out the O-rings
a pair of tongs for a retaining ring 8 mm
a
torque
wrench
a torque wrench hexagon head key 5
HPRSS4 only
a
torque
wrench
socket
10
HPRSS8
only
a “seat retainer” removing tool. (OT-xxxx-02)
HPRSS4 only
an “open end insert tool”, 13 mm
HPRSS4 only
an “open end insert tool”, 25 mm
HPRSS4 only
an “open end insert tool”, 19 mm
HPRSS8 only
an “open end insert tool”, 36 mm
HPRSS8 only
an “open end insert tool”, 25 mm
HPRSS8 only
media and temperature compatible lubricant for reassembling threaded parts
media and temperature compatible lubricant for O-rings
Snoop
®
liquid leak detector
Disassembly
HPRSS4: Loosen the hexagon socket head screws and remove the spring housing, spring and
bottom spring guide.
HPRSS8: Loosen the spring housing and remove the spring housing, spring and bottom spring guide.
Loosen the seat retainer to remove the valve assembly, seat and valve spring.
Push the valve down when loosening the seat-retainer.
The force of the valve spring may cause galling of the threads.
Inspection of disassembled parts
Check all parts for abnormal wear. Replace all parts in case of doubt.
Points of attention before assembly
All parts must be clean and undamaged before starting assembly.
Swagelok recommends replacing all o-rings and the diaphragm before assembly.
All threaded parts must be lightly lubricated before assembly, this to avoid galling of threads.
All o-rings need to be lightly lubricated to improve the lifetime of the o-ring and the performance of the
regulator.
Assembly
Follow the points for disassembly in reverse order to assemble the regulator.
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