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HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.

MOTORCYCLE

DATE:   

May  16, 2006

PAGE

:        10  

OF

  13

Energy Conserving

Suzuki does not recommend the use of “ENERGY
CONSERVING” oils. 
Some engine oils which is API SH or greater has
“ENERGY CONSERVING” indication in API classifica-
tion doughnut mark.
These oils can affect engine life and clutch perform-
ance.

IDLE SPEED ADJUSTMENT
[Page: 51, 52  Paragraph: 2]

After completing all of the servicing procedures and
the test ride, adjust the engine idle speed by turning
the throttle stop screw knob.

Engine idle speed: 900–1 100 r/min

A: Throttle stop screw knob

Recommended

Not recommended

E

N

E

R

G

Y CONSE

R

V

IN

G

A

PI

SERVICE

SJ

SAE

10W-40

A

PI

SERVICE

SJ

SAE

10W-40

NOTE:
The engine idle should be adjusted with engine
warmed up.

4. TIGHTENING TORQUE [Page: 53, 54, 55]

Item

Part Name

N·m

kgf-m

FRONT FORK

A

Handlebar clamp bolt

16

1.6

B

Steering stem head nut

90

9.0

*C

Handlebar holder nut

70

7.0

*D

Front fork upper bracket bolt

23

2.3

E

Front fork lower bracket bolt

23

2.3

F

Front axle clamp bolt

23

2.3

BRAKE

G

Front brake and clutch master cylinder 

mounting bolt

10

1.0

H

Front brake caliper mounting bolt

35

3.5

I

Rear brake master cylinder mounting bolt

10

1.0

J

Rear brake caliper mounting bolt

35

3.5

Item

Part Name

N·m

kgf-m

K

Rear brake push rod lock nut

18

1.8

L

Brake caliper air bleeder (Front)

7.5

0.75

M

Brake caliper air bleeder (Rear)

7.5

0.75

AXLE

N

Front axle

65

6.5

O

Rear axle nut

110

11.0

ABSORBER

P

Rear shock absorber nut (Upper)

50

5.0

Q

Rear shock absorber nut (Lower)

50

5.0

OTHERS

R

Rear swingarm pivot nut

100

10.0

S

Front footrest bolt

50

5.0

A

A

B

B

C

C

G

G

E

E

D

D

G

G

Содержание VL1500K7

Страница 1: ...Strap 4 L 140 D Handlebar balancer weight 2 Right and Left Screw 2 6 120 mm Flange rubber cushion 2 Spacer 2 L 50 0 Washer 2 OD 16 0 ID 6 5 T 4 0 Rubber cushion 2 Spacer nut 2 6 mm E Rear view mirror...

Страница 2: ...unch mark F Dot mark Tighten the handlebar clamp bolts to the specified torque Handlebar clamp bolt 16 N m 1 6 kgf m After installing the handlebars fit the plastic cap on the head of each bolt A 8 30...

Страница 3: ...lebars with the master cylinder to holder fitting surface Tighten the master cylinder mounting bolts to the specified torque Front brake master cylinder mounting bolt 10 N m 1 0 kgf m After installing...

Страница 4: ...h B Lead wire coupler LEFT SWITCH Page 13 14 Paragraph 1 Insert the boss of the left switch holder into the hole on the handlebars Tighten the left switch assembly with the two screws A Boss B Hole C...

Страница 5: ...mm Allen bolt E Dot mark F Plastic cap OD 10 0 mm A Allen bolt B Holder C Clutch master cylinder D Handlebars RIGHT CLAMP Page 15 16 Paragraph 2 3 Clamp the right handlebar switch wiring harness front...

Страница 6: ...eturning cable HANDLEBAR BALANCER Page 15 16 Paragraph 4 Assemble the handlebar balancer parts as shown A 6 120 mm screw B Balancer weight C Flange rubber cushion D Spacer L 50 0 mm E Washer OD 16 0 m...

Страница 7: ...country A Warning label B Information label C Fuel tank lid D Back of fuel tank lid LEFT OWNER S MANUAL Page 31 32 Paragraph 1 2 Remove the left frame cover using the key Remove the tool box lid A Lef...

Страница 8: ...46 Paragraph 3 4 This motorcycle has a twin throttle cable system Cable A is for pulling cable and cable B is for return ing Check the throttle cable play at the throttle grip Throttle cable play 2 0...

Страница 9: ...he JASO T903 standard is an index to select engine oils for 4 stroke motorcycle and ATV engines Motorcycle and ATV engines lubricate clutch and transmission gears with engine oil JASO T903 specifies p...

Страница 10: ...ine idle should be adjusted with engine warmed up 4 TIGHTENING TORQUE Page 53 54 55 Item Part Name N m kgf m FRONT FORK A Handlebar clamp bolt 16 1 6 B Steering stem head nut 90 9 0 C Handlebar holder...

Страница 11: ...HAMAMATSU NISHI P O BOX 1 432 8611 HAMAMATSU JAPAN MOTORCYCLE DATE May 16 2006 PAGE 11 OF 13 5 CABLE ROUTING Page 56...

Страница 12: ...HAMAMATSU NISHI P O BOX 1 432 8611 HAMAMATSU JAPAN MOTORCYCLE DATE May 16 2006 PAGE 12 OF 13 6 HARNESS ROUTING Page 57...

Страница 13: ...shock absorber Operation Tighten all nuts and bolts Torque those listed in this manual Cotter pins and circlip Fasteners Check Paint and chrome Inspect Wash and polish Information label For E 19 28 m...

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