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MOTORCYCLE

DATE:   

May  16, 2006

PAGE:

        

1

  

OF

  

13

SUBJECT:

  NOTICE OF SET-UP MANUAL

APPLICABLE MODEL:

 

 VL1500K7

EFFECTIVE ENGINE OR FRAME NO.:

  

REFERENCE:

 

HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.

This bulletin is to inform you of set-up procedures of VL1500K7.
Please inform your dealers of this notice.
VL1500K7 set-up manual will not be issued because the set-up procedures for this model remain
unchanged from VL1500K4 except the differences described below.
To set-up VL1500K7, please use the VL1500K4 set-up manual and this service bulletin.

DIFFERENCE BETWEEN VL1500K4 AND VL1500K7

VL1500K4 set-up manual: 99505-01074-011

1. LOCATION OF PARTS [Page: 2, 4, 6]

Item

Part Name

Q’ty

Remarks

A

Handlebars assembly

1

Clamp

2

Allen bolt

4

8 × 30 mm

*Burring washer

4

OD:13.0 ID:8.5

Plastic cap

4

OD:11.0 
For handlebar clamp 
bolt

*Screw

1

5 × 35 mm For throttle 
assembly

*Screw

1

5  × 30 mm
For left switch

*Screw

1

5  × 45 mm
For left switch

*Clip

1

For throttle cable

B

Plastic cap

4

OD:10.0 
For front brake and 
clutch master cylinder 
mounting bolts

C

Strap

4

L:140

*D

Handlebar balancer weight

2

Right and Left

Screw

2

6 × 120 mm

Flange rubber cushion

2

Spacer

2

L:50.0

Washer

2

OD:16.0 ID:6.5 T:4.0

Rubber cushion

2

Spacer nut

2

6 mm

E

Rear view mirror

2

Right and Left

F

Plastic cap

4

OD:12.0 
For front brake caliper 
mounting bolts

Item

Part Name

Q’ty

Remarks

G

Front fender

1

Allen bolt

4

8 × 40 mm

Plastic cap

4

OD:14.5 

H

Front brake hose guide

2

Right and Left

Flange bolt

2

6 × 12 mm

I

Front wheel assembly

1

J

Front wheel spacer

2

Right and Left

K

Plastic cap

1

OD:14.5 
For axle clamp bolt

Plastic cap

1

OD:18.0 
For front axle (Right)

Plastic cap

1

OD:28.5 
For front axle (Left)

Steel cap

2

OD:45.0 
For rear axle
(Right and Left)

L

Reflex reflector

2

For limited market

*Washer

2

OD:12.0 ID:5.5

M

Key holder

1

N

Information label

1

For E-28 market

O

Warning label 

13

For E-19 
CC selection

Warning label 

7

For E-19 
CD selection

P

Battery electrolyte container

1

Q

Owner’s manual set

1

Manual bag

1

OD : Outside diameter (mm)
ID : Inside diameter (mm)
L

: Length (mm)

T

: Thickness (mm)

T

L

OD ID

NOTE: The parts shown as Item L, N and O in the above table are supplied for limited markets.
Please hand over the parts shown as Item M in the above table to your customer together with motor-
cycle.

Содержание VL1500K7

Страница 1: ...Strap 4 L 140 D Handlebar balancer weight 2 Right and Left Screw 2 6 120 mm Flange rubber cushion 2 Spacer 2 L 50 0 Washer 2 OD 16 0 ID 6 5 T 4 0 Rubber cushion 2 Spacer nut 2 6 mm E Rear view mirror...

Страница 2: ...unch mark F Dot mark Tighten the handlebar clamp bolts to the specified torque Handlebar clamp bolt 16 N m 1 6 kgf m After installing the handlebars fit the plastic cap on the head of each bolt A 8 30...

Страница 3: ...lebars with the master cylinder to holder fitting surface Tighten the master cylinder mounting bolts to the specified torque Front brake master cylinder mounting bolt 10 N m 1 0 kgf m After installing...

Страница 4: ...h B Lead wire coupler LEFT SWITCH Page 13 14 Paragraph 1 Insert the boss of the left switch holder into the hole on the handlebars Tighten the left switch assembly with the two screws A Boss B Hole C...

Страница 5: ...mm Allen bolt E Dot mark F Plastic cap OD 10 0 mm A Allen bolt B Holder C Clutch master cylinder D Handlebars RIGHT CLAMP Page 15 16 Paragraph 2 3 Clamp the right handlebar switch wiring harness front...

Страница 6: ...eturning cable HANDLEBAR BALANCER Page 15 16 Paragraph 4 Assemble the handlebar balancer parts as shown A 6 120 mm screw B Balancer weight C Flange rubber cushion D Spacer L 50 0 mm E Washer OD 16 0 m...

Страница 7: ...country A Warning label B Information label C Fuel tank lid D Back of fuel tank lid LEFT OWNER S MANUAL Page 31 32 Paragraph 1 2 Remove the left frame cover using the key Remove the tool box lid A Lef...

Страница 8: ...46 Paragraph 3 4 This motorcycle has a twin throttle cable system Cable A is for pulling cable and cable B is for return ing Check the throttle cable play at the throttle grip Throttle cable play 2 0...

Страница 9: ...he JASO T903 standard is an index to select engine oils for 4 stroke motorcycle and ATV engines Motorcycle and ATV engines lubricate clutch and transmission gears with engine oil JASO T903 specifies p...

Страница 10: ...ine idle should be adjusted with engine warmed up 4 TIGHTENING TORQUE Page 53 54 55 Item Part Name N m kgf m FRONT FORK A Handlebar clamp bolt 16 1 6 B Steering stem head nut 90 9 0 C Handlebar holder...

Страница 11: ...HAMAMATSU NISHI P O BOX 1 432 8611 HAMAMATSU JAPAN MOTORCYCLE DATE May 16 2006 PAGE 11 OF 13 5 CABLE ROUTING Page 56...

Страница 12: ...HAMAMATSU NISHI P O BOX 1 432 8611 HAMAMATSU JAPAN MOTORCYCLE DATE May 16 2006 PAGE 12 OF 13 6 HARNESS ROUTING Page 57...

Страница 13: ...shock absorber Operation Tighten all nuts and bolts Torque those listed in this manual Cotter pins and circlip Fasteners Check Paint and chrome Inspect Wash and polish Information label For E 19 28 m...

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