19-2 SERVICE DATA
SERVICE DATA
CY PISTON RING
CRANKSHAFT
CLUTCH
ITEM
STD/SPEC.
LIMIT
Piston to cylinder clearance
0.045 – 0.055 mm
(0.0018 – 0.0022 in)
0.120 mm
(0.0047 in)
Cylinder bore
66.400 – 66.415 mm
(2.6142 – 2.6148 in)
Measure 20 mm (0.79 in) from the top surface
Nicks or
scratches
Piston diam.
66.350 – 66.365 mm
(2.6122 – 2.6128 in)
Measure 25.5 mm (1.00 in) from the skirt end
66.280 mm
(2.6100 in)
Cylinder distortion
—
0.05 mm
(0.002 in)
Cylinder head distortion
—
0.05 mm
(0.002 in)
Piston ring free end
gap
1st & 2nd
R
Approx. 8.4 mm (0.33 in)
6.7 mm
(0.26 in)
Piston ring end gap
1st & 2nd
0.30 – 0.45 mm
(0.012 – 0.018 in)
0.50 mm
(0.02 in)
Piston ring to groove
clearance
1st & 2nd
0.020 – 0.060 mm
(0.0008 – 0.0024 in)
—
Piston pin bore
18.002 – 18.008 mm
(0.7087 – 0.7090 in)
18.030 mm
(0.7098 in)
Piston pin O.D.
17.995 – 18.000 mm
(0.7085 – 0.7087 in)
17.980 mm
(0.7079 in)
ITEM
STD/SPEC.
LIMIT
Conrod small end I.D.
23.003 – 23.011 mm
(0.9056 – 0.9059 in)
23.040 mm
(0.9071 in)
Conrod deflection
—
3.0 mm
(0.12 in)
Conrod big end side clearance
—
1.0 mm
(0.04 in)
Crank web to web width
59.9 – 60.1 mm
(2.358 – 2.366 in)
—
Crankshaft runout
—
0.05 mm
(0.002 in)
ITEM
STD/SPEC.
LIMIT
Clutch lever play
10 – 15 mm
(0.40 – 0.60 in)
—
Drive plate thickness
3.07 – 3.23 mm
(0.121 – 0.127 in)
2.77 mm
(0.109 in)
Drive plate claw width
13.85 – 13.95 mm
(0.545 – 0.549 in)
13.05 mm
(0.514 in)
Driven plate distortion
—
0.15 mm
(0.006 in)
Clutch spring free length
39.78 mm
(1.57 in)
37.8 mm
(1.49 in)
Содержание RM 250 2003
Страница 1: ...OWNER S SERVICE MANUAL...
Страница 61: ...6 2 KICK STARTER CONSTRUCTION 10 N m 1 0 kgf m 7 0 lb ft 23 N m 2 3 kgf m 16 5 lb ft...
Страница 85: ...9 2 FUEL SYSTEM CONSTRUCTION 4 5 N m 0 45 kgf m 3 25 lb ft...
Страница 100: ...10 2 COOLING SYSTEM CONSTRUCTION 5 5 N m 0 55 kgf m 4 0 lb ft 10 N m 1 0 kgf m 7 0 lb ft...
Страница 117: ...12 2 CONSTRUCTIONS EXTERIOR PARTS Seat Bolt Washer Frame Frame cover Seat rail 5 N m 0 5 kgf m 3 5 lb ft...
Страница 198: ...18 TROUBLESHOOTING 18 1 CONTENTS TROUBLESHOOTING TROUBLESHOOTING 18 2 ENGINE 18 2 CHASSIS 18 5...