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Precautions: 00-4

CAUTION

!

 

• Even when the accident was light enough 

not to cause air bags to activate, be sure to 
inspect system parts and other related 
parts according to instructions under 
“Repair and Inspection Required after 
Accident in Section 8B”.

• When servicing parts other than air bag 

system, if shocks may be applied to air bag 
system component parts, remove those 
parts beforehand.

• When handling the air bag (inflator) 

modules (driver, passenger, side and 
curtain), forward sensors, side sensors or 
SDM, be careful not to drop it or apply an 
impact to it. If an excessive impact was 
applied (e.g., dropped from a height of 91.4 
cm (3 feet) or more), never attempt 
disassembly or repair but replace it with a 
new one.

• When grease, cleaning agent, oil, water, 

etc. has got onto air bag (inflator) modules 
(driver, passenger, side and curtain), wipe 
off immediately with a dry cloth.

• Air bag wire harness is included in main 

harness, instrument panel harness, floor 
harness and seat harness. Air bag wire 
harness can be identified easily as the part 
of connector side wire harness is covered 
with a yellow protection tube and it has 
yellow connectors. Be very careful when 
handling it.

• When an open in air bag wire harness, 

damaged wire harness, connector or 
terminal is found, replace wire harness, 
connectors and terminals as an assembly.

• Do not apply power to the air bag system 

unless all components are connected or a 
diagnostic flow requests it, as this will set 
a DTC.

• Never use air bag system component parts 

from another vehicle.

• When using electric welding, be sure to 

temporarily disable air bag system 
referring to “Disabling Air Bag System in 
Section 8B”.

• Never expose air bag system component 

parts directly to hot air (drying or baking 
the vehicle after painting) or flames.

• WARNING / CAUTION labels are attached 

on each part of air bag system 
components. Be sure to follow the 
instructions.

• After vehicle is completely repaired, 

perform “Air Bag Diagnostic System 
Check in Section 8B”.

 

General Precautions

S6JB0A0000002

The WARNING and CAUTION describe some general 
precautions that you should observe when servicing a 
vehicle. These general precautions apply to many of the 
service procedures, and they will not necessarily be 
repeated with each procedure to which they apply.

WARNING

!

 

• Whenever raising a vehicle for service, be 

sure to follow the instructions under 
“Vehicle Lifting Points in Section 0A”.

• When it is necessary to do service work 

with the engine running, make sure that 
the parking brake is set fully and the 
transmission is in Neutral (for manual 
transmission vehicles) or Park (for 
automatic transmission vehicles), Keep 
hands, hair, clothing, tools, etc. away from 
the fan and belts when the engine is 
running.

• When it is necessary to run the engine 

indoors, make sure that the exhaust gas is 
forced outdoors.

• Do not perform service work in areas 

where combustible materials can come in 
contact with a hot exhaust system. When 
working with toxic or flammable materials 
(such as gasoline and refrigerant), make 
sure that the area you work in is well-
ventilated.

• To avoid getting burned, keep away from 

hot metal parts such as the radiator, 
exhaust manifold, tail pipe, muffler, etc.

• New and used engine oil can be 

hazardous. Children and pets may be 
harmed by swallowing new or used oil. 
Keep new and used oil and used engine oil 
filters away from children and pets.
Continuous contact with used engine oil 
has been found to cause [skin] cancer in 
laboratory animals. Brief contact with used 
oil may irritate skin. To minimize your 
exposure to used engine oil, wear a long-
sleeve shirt and moisture-proof gloves 
(such as dish washing gloves) when 
changing engine oil. If engine oil contacts 
your skin, wash thoroughly with soap and 
water. Launder any clothing or rags if wet 
with oil, recycle or properly dispose of 
used oil and filters.

• Make sure the bonnet is fully closed and 

latched before driving. If it is not, it can fly 
up unexpectedly during driving, 
obstructing your view and resulting in an 
accident.

 

Содержание GRAND VITARA 1999

Страница 1: ...ake 4D 1 ABS 4E 1 Electronic Stability Program 4F 1 Volume 2 Precautions 00 i Precautions 00 1 Transmission Transaxle 5 i Precautions 5 1 Automatic Transmission Transaxle 5A 1 Manual Transmission Tran...

Страница 2: ......

Страница 3: ...or Catalytic Converter and Diesel Particulate Filter Diesel Engine Model 00 9 Precaution for CAN Communication System 00 9 Precautions for Electrical Circuit Service 00 9 Precautions for Installing Mo...

Страница 4: ...not modify the steering wheel dashboard or any other air bag system components Modifications can adversely affect air bag system performance and lead to injury If the vehicle will be exposed to tempe...

Страница 5: ...Air Bag Inflator Modules For handling and storage of a live air bag inflator module select a place where the ambient temperature below 65 C 150 F without high humidity and away from electric noise Wh...

Страница 6: ...ag system The SDM could be activated when powered while not rigidly attached to the vehicle which could cause deployment and result in personal injury WARNING Driver and Passenger Seat Belt Pretension...

Страница 7: ...completely repaired perform Air Bag Diagnostic System Check in Section 8B General Precautions S6JB0A0000002 The WARNING and CAUTION describe some general precautions that you should observe when servi...

Страница 8: ...equipped with electric throttle body system perform electric throttle body system calibration referring to Electric Throttle Body System Calibration For Petrol Engine Model in Section 1C after reconn...

Страница 9: ...ol A 09917 98221 B 09916 58210 When disconnecting vacuum hoses attach a tag describing the correct installation positions so that the hoses can be reinstalled correctly After servicing fuel oil coolan...

Страница 10: ...2WD manually Observe the following caution in servicing Otherwise front wheels drive rear wheels or vise versa and vehicle accidents drivetrain damage and personal injury may result Never perform any...

Страница 11: ...meter speedometer tester or brake tester be sure to make the vehicle as rear wheel drive by removing front propeller shaft or as front wheel drive by removing rear propeller shaft referring to Transfe...

Страница 12: ...not to let a large amount of unburned gasoline enter the converter or it can be damaged Conduct a spark jump test only when necessary make it as short as possible and do not open the throttle Conduct...

Страница 13: ...e by winding tape or the like around it Be careful not to touch the electrical terminals of parts which use microcomputers e g electronic control unit like as ECM PCM P S controller etc The static ele...

Страница 14: ...om electronic control unit and its wire harnesses Do not run the antenna feeder parallel with other wire harnesses Confirm that the antenna and feeder are correctly adjusted Air Bag Warning S6JB0A0000...

Страница 15: ...e requiring thread locking compound will be called out The correct torque value must be used when installing fasteners that require it If the above procedures are not followed parts or system damage c...

Страница 16: ...by using an ohmmeter and a voltmeter Open Circuit Check Possible causes for the open circuit are as follows As the cause is in the connector or terminal in many cases they need to be checked particula...

Страница 17: ...being checked voltage check can be used as circuit check 1 With all connectors connected and voltage applied to the circuit being checked measure voltage between each terminal and body ground a If me...

Страница 18: ...ed 3 Measure resistance between terminal at one end of circuit A 1 terminal in the figure and body ground If continuity is indicated it means that there is a short to ground between terminals A 1 and...

Страница 19: ...formed or damaged terminals Check each connector terminal in problem circuits carefully to ensure good contact tension by using the corresponding mating terminal If contact tension is not enough refor...

Страница 20: ...00 17 Precautions...

Страница 21: ...ent 0B 10 Air Cleaner Filter Inspection 0B 10 Air Cleaner Filter Replacement 0B 10 Fuel Lines and Connections Inspection 0B 10 Fuel Filter Replacement Petrol Engine Model 0B 11 Fuel Filter Replacement...

Страница 22: ...0 ii Table of Contents Recommended Fluids and Lubricants Diesel Engine Model 0B 20 Special Tool Petrol Engine Model 0B 20...

Страница 23: ...uble Over Head Camshaft DOJ Double Offset Joint DRL Daytime Running Light DTC Diagnostic Trouble Code Diagnostic Code E EBCM Electronic Brake Control Module ABS Control Module EBD Electronic Brake For...

Страница 24: ...trol Module TDC Top Dead Center TPMS Tire Pressure Monitoring System TP Sensor Throttle Position Sensor TVV Thermal Vacuum Valve Thermal Vacuum Switching Valve TVSV Bimetal Vacuum Switching Valve BVSV...

Страница 25: ...be the correct diameter thread pitch and strength CAUTION Even when the nominal diameter 1 of thread is the same the thread pitch 2 or the width across flats 3 may vary between ISO and JIS Refer to JI...

Страница 26: ...ferent strength markings When replacing metric fasteners be careful to use bolts and nuts of the same strength or greater than the original fasteners the same number marking or higher It is likewise i...

Страница 27: ...0 5 76 0 160 16 0 116 0 A equivalent of 6 8 strength fastener without flange N m kgf m lb ft 2 4 0 24 2 0 4 7 0 47 3 5 8 4 0 84 6 0 20 2 0 14 5 42 4 2 30 5 80 8 0 58 0 125 12 5 90 5 193 19 3 139 5 280...

Страница 28: ...en using frame contact hoist apply hoist as shown right and left at the same position Lift up the vehicle till 4 tires are a little off the ground and make sure that the vehicle will not fall off by t...

Страница 29: ...sion parts i e stabilizer etc or vehicle floor or it may get damaged In raising front or rear vehicle end off the floor by jacking be sure to put the jack against the center portion of the front suspe...

Страница 30: ...well balanced posture Do not contact supporting device with other parts than specified positions and engine hooks Do not remove engine rear mounting transfer mounting while supporting Set support devi...

Страница 31: ...umber is punched on the cylinder block Transmission Identification Number S6JB0A0101009 The number is located on the transmission case A Petrol engine model B Diesel engine model A B I6JB0A010001 01 A...

Страница 32: ...d or damaged clean or replace it as necessary NOTE Air bag labels are attached on the vehicle equipped with air bag system only I6JB0A010003 01 A Petrol engine model 3 Degassing tank cap label 7 Jacki...

Страница 33: ...ator module 4 Air bag label on passenger air bag inflator module 7 Air bag label on side air bag module 2 Air bag label on contact coil assembly 5 Air bag label on SDM 8 Air bag label on curtain air b...

Страница 34: ...h A F sensor Nickel Plug R R Iridium Plug Highly recommended Replace every 105 000 km 63 000 miles or 84 months Vehicle without A F sensor Nickel Plug R R R Iridium Plug R When leaded fuel is used ref...

Страница 35: ...I I I I I I I Suspension system tightness damage rattle breakage I I I I Steering system tightness damage breakage rattle I I I I Drive shaft axle boots Propeller shafts I I I Manual transmission oil...

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