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C    PISTON  RING 

Unit:  mm (in) 

ITEM 

STANDARD 

LIMIT 

Piston to cylinder clearance 

0 .070 -0.080 

0.120 

0.0028 - 0 .0031 

( 0.0047 ) 

Cylinder bore 

41.000  - 41.015 

41.060 

(  1.6142 - 1.6148  ) 

( 1. 6165 ) 

Measure at the  15  (  0 .6  )  from  top surface. 

Piston diam. 

40.925  - 40. 940 

40.880 

(  1.6112 - 1.6118  ) 

( 1.6094 ) 

M easure at the  23  ( 

0 .9  )  from  skirt end. 

Cylinder distortion 

0.05 

---

0.002 

Cylinder head distortion 

0 .05 

---

(  0.002 

Piston ring free end  gap 

Approx. 

4.5 

3.6 

0.18 

0.14 

1st 

Approx. 

5.0 

4.0 

0.20 

0.16 

Approx. 

4.5 

3. 6 

0.18 

0.14 

2nd 

Approx. 

5.0 

4.0 

0.20 

0.16 

Piston  ring end gap 

0.10 -0 .  25 

0.75 

0.004 - 0 .010 

(  0.030 

Piston ring to groove clearance 

1st 

0 .0 20 - 0.060 

--

(  0.0008 - 0.0024  ) 

2nd 

0.020 - 0.060 

---

(  0.0008 - 0.0024 

Piston pin bore 

11.998 - 12.00 6 

12.030 

(  0.4724 - 0.4727  ) 

( 0 . 47 36 ) 

Piston pin  O.D. 

11.996 - 12.000 

11.980 

(  0 . 4723 - 0.4724  ) 

(  0. 4717 ) 

  CRANKSHAFT 

Unit·  mm (in) 

ITEM 

STANDARD 

LIMIT 

Conrod small end I. D. 

16.003-16.011 

16.040 

(  0. 6300 -0 .630 4  ) 

(  0.6315 ) 

Conrod deflection 

---

3.0 

0 .12 

Crank  web to web width 

40.0 

± 

0.1 

--

1.57 

± 

0.004 

Crankshaft runout 

---

0 .05 

(  0.002  ) 

26 

Содержание FZ50 N 1979

Страница 1: ......

Страница 2: ...en primarily for the experienced Suzuki mechanic but will also be very useful even for the amateur do it yourself mechanic The entire manual should be thoroughly reviewed before any servicing is perfo...

Страница 3: ...OIL 5 PEI SYSTEM 6 FLYWHEEL MAGNETO 7 CHASSIS ELECTRICAL 8 SPECIAL MATERIALS 11 SPECIAL TOOLS 12 WIRE AND CABLE ROUTING 14 WIRING DIAGRAM 16 SERVICE DATA 17 VIEW OF SUZUKI FZSO X 23 IGNITION COIL 24...

Страница 4: ...2...

Страница 5: ...Transmission Gearshift pattern Primary reduction Final reduction Gear ratios Low 2nd Drive chain chain gear 1 650 mm 65 0 in 665 mm 26 2 in 990 mm 39 0 in 1 120 mm 44 1 in 120 mm 4 7 in 59 kg 130 lbs...

Страница 6: ...oiI tank Transmission oil Bottom link oil dampened Swinging arm 45 right left 63 00 81 mm 3 19 in 1 7 m 5 6 h Internal expanding Internal expanding 3 00 12 4PR 3 00 12 4PR 125 kPa 1 25 kg cm 18 psi No...

Страница 7: ...TRANSMISSION OIL Use a good quality SAE 20 W 40 multi grade motor oil...

Страница 8: ...charged at the specified ignition timing to the ignition coil primary winding thus inducing a high surge of voltage in the secondary winding As a result a spark occurs at the spark plug gap The PEI ma...

Страница 9: ...I V i v I r _ 2 3 4 2 sparks per crankshaft rotation 5 5 V or more at 2 500 r min 8 5 V or less at 8 000 r min 0 7 A or more at 4 000 r min 3 0 A or less at 8 000 r min 12 kV or more at 500 8 000 r m...

Страница 10: ...X x 1 Make a following continuity test Unit Approx tf J COLOR CODE APPROX fl B W Y 0 4 B W WIA 0 75 BIA RIB 230 Using the pocket tester check the ignition coil Resistance Knob position Core BIY 0 1 1...

Страница 11: ...PEI test lead coupler typeiI09900 2 8607 1 Wire as shown in the figure and turn the main switch to ON It is in good condition if the indicator light comes on and remains lit If the light stays off rep...

Страница 12: ...nob should be set at X 1n or X 1 k l range referring to the chart The two testing probes and are to be placed on terminals of the PEI unit referring to the chart The probe or pointer is to be placed o...

Страница 13: ...of this manual Material Suzuki super grease A 99000 25010 Suzuki bond 1215 99104 31110 Suzuki lock super 1363C 99104 32050 Use I oQil seals o Cable speedometer O Brake cam shaft o Speedometer gears o...

Страница 14: ...09900 25002 PEI test lead 09900 28607 Bearing installer 09913 75820 Cylinder gauge set 09900 20508 Torque wrench 09009 21102 to 120 kg cm 09900 21103 100 900 kg cm Stud bolt installer 09910 10110 Cra...

Страница 15: ...e wrench 09940 60113 Tire pressure gauge 96200 41330 Spark plug wrench 09930 10111 Rotor holder 09930 401 13 Steering race installer 09940 53111 Rotor remover slide shaft 09930 30102 Steering stem nut...

Страница 16: ...Turn signal relay ii m lJ 0 c t z C E II m z c IXI r m II 0 c f z G...

Страница 17: ...Front brake cable Rear brake cable Front fork a tR I 97 c g Rear brake cable Rear brake cable pivot Cable guide plate tu r m x J 0 c I z...

Страница 18: ...W A White whh Red tracer PEI UNIT MAGNETO GNITION crnL T i rll nii i II ff 1 m l Nfl SPARK PLUG o m i l iIF ii imii i ii m 6 m TU8E RIB vn TUBE joT Y R Yellow with Red uacer I I I I I w TAIL BRAKE LI...

Страница 19: ...skirt end Cylinder distortion 0 05 0 00 2 Cylinder head distortion 0 05 0 002 Piston ring free end gap Approx 4 5 3 6 R 0 1 8 0 14 1st Approx 5 0 4 0 T 0 2 0 0 16 Approx 4 5 3 6 R 0 1 8 I 0 14 2nd T A...

Страница 20: ...CCI pump discharge rate 1 02 1 26 ml Full open 0 03410 036 0 043 0 044 US Imp oz for 6 minutes at 2000 r min CLUTCH Unit mm in ITEM STANDARD LIMIT Clutch wheel l D Low 87 00 87 15 87 40 3 425 3 431 3...

Страница 21: ...ilot jet P J Pilot outlet P O l Air screw A S Valve seat V S Starter jet G S Throttle cable play 19 STANDARD 1 000 8 696 31 13 x 62 17 Low 2 137 62 29 2nd 1 421 54 38 0 05 0 10 0 002 0 004 STANDARD Ty...

Страница 22: ...FICATION 2 B T D C at 4000 r min NGK BP4HA or NIPPON DENSO W14FP UL 0 6 0 8 0 024 0 031 8 Y Ground Approx 0 1 Plug cap Ground Approx 15 17 k Y R Ground Approx 0 1 n W R Ground Approx 0 1 n B R R 8 App...

Страница 23: ...Rear 100 7 I 3 96 Brake lining thickness 1 5 I 0 06 Wheel rim runout Axial 2 0 I 0 08 Radial 2 0 0 08 Wheel axle runout Front 0 25 0 010 Tire size Front 3 00 12 4PR Rear 3 00 12 4PR Tire tread depth F...

Страница 24: ...2 CYCLE MOTOR LUBRICANT or an equivalent good quality synthetic based 2 cycle oil Engine oil tank capacity 1 2 L 1 3 I 1 1 US Imp qt Transmission oil type SAE 20W 40 Transmission oil capacity 800 ml...

Страница 25: ...23 VIEW OF SUZUKI FZSO X RIGHT SIDE VIEW LEFT SIDE VIEW...

Страница 26: ...1 B Y High tension Approx 4 6kD xk 1 TURN SIGNAL LIGHT SWITCH Check the conductivity between the lead terminals on the left handle switch box when the turn signal indicator knob is operated If there i...

Страница 27: ...acer fl l 11 Q Lll J rni1 RIB Red with Black tracer It f u I WJR Wh 11a w11h Red uacor I RIB a ci ICilllTIONCOIL WIB WhilO wilh Block uece j I rl J R 0 YIR Yellow with Rod tracer 8IY 8 R m I I 11 TURN...

Страница 28: ...e end gap Approx 4 5 I 3 6 R 0 18 0 14 1st Approx 5 0 4 0 T 0 20 0 16 Approx 4 5 3 6 R 0 18 0 14 2nd T Approx 5 0 4 0 0 20 I 0 16 Piston ring end gap 0 10 0 25 0 75 0 004 0 010 0 030 Piston ring to gr...

Страница 29: ...0 No groore at any 3 42 3 43 part High 104 7 104 8 No groore at any 4 12 4 13 part Clutch engagement 2500 200 r min Clutch lock up 3700 300 r min Clutch spring free length Low 28 1 10 High 33 1 30 TR...

Страница 30: ...02421 Idle r min 1500 150 r min Float height 22 4 1 0 0 88 0 0 4 Main jet M J ii 57 5 Air jet A J 2 5 Jet needle J N 3013 3 Needle jet N J E 2 Cut away C A 2 0 Pilot jet P J 1 5 Pilot outlet P 0 0 9...

Страница 31: ...E NSO W14FP UL Gap 0 6 0 8 0 024 0 031 Primary B Y Ground Approx 0 1 n Secondary Plug cap Ground Approx 4 6 kn Lighting B W Y Approx o 4n Charge B W W R Approx 0 75U B R R B Primary Approx 230U Night...

Страница 32: ...100 7 3 96 Brake lining thickness 1 5 0 06 Wheel rim runout Axial 2 0 0 08 Radial I 2 0 0 08 Wheel axle runout Front I 0 25 0 010 I Tire size Front I 3 00 12 4PR Rear I 3 00 12 4PR Tire tread depth F...

Страница 33: ...quivalent good qualitV synthetic based 2 cycle oil Engine oil tank capacity I 1 2 L I 1 3 1 1 US Imp qt Transmission oil type SAE 20W 40 I Transmission oil capacity 800 ml I Change 0 85 0 7 0 US Imp q...

Страница 34: ...Prepared by SUZUKI MOTOR CO LTD Service Department Overseas Oper ilions Division December 1980 Manual No 99000 85057 0E3 ri SUPPL Printed in Japan...

Страница 35: ...SUZUKI MOTOR CO LTD...

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