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16

Remove the boss.

A: Handlebar cover front
B: Boss

Disconnect the headlight lead wire coupler to take off
the handlebar cover front.

A: Handlebar cover front
B: Coupler

Remove the front brake master cylinder reservoir tank
cap.
Add the correct type of brake fluid.
Refer to the chart below for the proper selection.

Reinstall the front brake master cylinder reservoir tank
cap.
Connect the headlight lead wire coupler.
Reinstall the handlebar cover front using the screw
and fastener.

A: Front brake master cylinder reservoir tank cap

Specification and Classification

DOT 4

Be careful not to spill any brake fluid on the
paint or plastic components as they will be
damaged.

Be careful not to pinch the lead wire.

NOTE:
To install the fastener, pull the center pin and
fix the fastener by pushing the center pin.

Содержание fl125sdwk7

Страница 1: ...performing any work Take spe cial care to properly perform the required assembly and servicing marked by either a Warning or a Caution Failure to follow the directions in either of these two 2 cat eg...

Страница 2: ...s from the crate base A Strap B Front wheel assembly C Component parts The workshop where the machine is assembled should be clean spacious and have a level floor The technician should wear protective...

Страница 3: ...e Lift the steel frame to separate it from the base of the crate A Steel frame B Crate base NOTE The brackets stay and nuts are no longer needed and these may be discarded Remove the protection cover...

Страница 4: ...ront fender front 1 Stepped screw 1 6 16 mm Screw 2 6 16 mm Stepped washer 2 OD 16 0 ID 6 5 T 5 0 B Rear view mirror 2 Right and Left C Front wheel spacer 1 Item Part Name Q ty Remarks D Speedometer d...

Страница 5: ...in the preceding page A Speedometer cable Before assembling the motorcycle thoroughly understand the Safety Check Out described on page 26 After completion of assembly carefully check the motorcycle r...

Страница 6: ...ut Make sure that the washer is placed on the rear axle Tighten the axle nut to the specified torque Rear axle nut 54 N m 5 4 kgf m A Washer B Rear axle nut Attach a hoist band onto the handlebar as s...

Страница 7: ...orcycle 3 Take out the motorcycle from the crate base then balance the motorcycle FRONT FENDER Remove the bolt of front brake hose guide A Bolt B Front brake hose guide Set the front fender front to t...

Страница 8: ...guide BRAKE DISC To prevent brake squeaking and pad contamination carefully clean the front brake disc plate with alcohol or other non petroleum based solvent This will remove the rust preventive coat...

Страница 9: ...e brake pad of the front brake caliper A Supporter Carefully insert the front brake disc plate between the caliper brake pads Attach the front wheel spacer between the front wheel hub and right fork l...

Страница 10: ...e gearbox C Nut Before tightening the front axle nut position the speed ometer drive gearbox correctly A Speedometer drive gearbox B Left fork leg Tighten the front axle nut to the specified torque Fr...

Страница 11: ...thread Tighten the lock bolt Install the rear view mirror and tighten lock nuts securely after positioning them properly Reinstall the rubber boots in the correct position A Lock bolt B Rear view mirr...

Страница 12: ...11 OWNER S MANUAL Push down and turn the key clockwise to release the seat lock Open the seat A Key B Seat Store the owner s manual in place A Trunk B Owner s manual...

Страница 13: ...attery box lid B Screw Filling electrolyte Remove the aluminium tape sealing the battery elec trolyte filler holes A Aluminium tape B Electrolyte filler hole Remove the caps from the electrolyte conta...

Страница 14: ...bubbles After confirming that the electrolyte has entered the battery completely remove the electrolyte containers from the battery Wait for around 20 minutes Insert the caps into the filler holes pr...

Страница 15: ...of the battery 5 Reinstall the battery box lid A lead B lead C Rubber boot For charging the battery make sure to use the charger specially designed for MF battery Otherwise the battery may be overchar...

Страница 16: ...R level indicated in the figure add the correct type of brake fluid as fol lows LEFT RIGHT Remove the rear view mirror assembly Remove the fastener A Fastener B Outer C Center pin D Handlebar cover re...

Страница 17: ...selection Reinstall the front brake master cylinder reservoir tank cap Connect the headlight lead wire coupler Reinstall the handlebar cover front using the screw and fastener A Front brake master cy...

Страница 18: ...nd of the clear hose is sub merged and cannot draw any additional air back into the circuit during the air bleeding servicing 3 Close the valve pump and squeeze the lever and open the valve while sque...

Страница 19: ...n slack through the inspection hole Drive chain slack 15 25 mm A Inspection hole cap B Inspection hole If it is too tight or too loose follow these procedures 1 Loosen the axle nut 2 Turn the adjuster...

Страница 20: ...check the air pressure of the front and rear tires The pressure should be as shown COLD INFLATION TIRE PRESSURE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted vertically if nec essary To...

Страница 21: ...ion window Engine oil Oil quality is a major contributor to your engine s per formance and life Always select good quality engine oil Use SF SG or SH SJ in API American Petroleum Institute classificat...

Страница 22: ...ngine oils which is API SH or greater has ENERGY CONSERVING indication in API classifica tion doughnut mark These oils can affect engine life and clutch perform ance IDLE SPEED ADJUSTMENT Check the en...

Страница 23: ...3 Item Part Name N m kgf m AXLE H Front axle nut 42 4 2 I Rear axle nut 54 5 4 ABSORBER J Rear shock absorber bolt Upper 29 2 9 K Rear shock absorber bolt Lower 29 2 9 OTHERS L Rear swingarm pivot nut...

Страница 24: ...mp Clamp Battery lead wire Frame Seat lock cable Clamp Side stand switch Starter motor Starter motor lead wire Side stand switch lead wire Starter motor Clamp Generator lead wire Ignition coil Speedom...

Страница 25: ...ight coupler Rear turn signal light R coupler Battery Turn signal relay lead wire Pass the wiring harness through over the frame bracket FI control unit ISC valve coupler TP IAP IAT sensor coupler Fue...

Страница 26: ...brake hose Throttle cable Pulling Throttle cable Returning Clamp Throttle cable Pulling Clamp Clamp Throttle cable Pulling Throttle cable Returning Front brake hose Throttle cable Returning Speedomete...

Страница 27: ...ront fork Operation Rear shock absorber Operation Tighten all nuts and bolts Torque those listed in this manual Cotter pins and circlip Fasteners Check Paint and chrome Inspect Wash and polish SOLO RI...

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