Suzuki DL1000AL4 Скачать руководство пользователя | Manualshive

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Tighten the front axle nut to the specified torque while
holding the front axle.



Front axle nut: 100 N·m (10.0 kgf-m)

A: Axle nut

FRONT BRAKE CALIPER

Remove the supporter from the brake pad of the right
front brake caliper.

A: Supporter

B: Brake caliper (Right)

Set the front brake caliper so the brake disc plate is
inserted between two brake pads.
Install the front brake caliper.

A: Pads

B: Disc plate

C: Brake caliper (Right)

D: Caliper mounting bolt

RIGHT

LEFT

Tighten the front brake caliper mounting bolts to the
specified torque.



Front brake caliper mounting bolt:

39 N·m (3.9 kgf-m)

A: Brake caliper

B: Caliper mounting bolt

NOTE:
Make sure that both the right and left caliper
mounting bolts are tightened with specified torque.

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Содержание DL1000AL4

Страница 1: ...ize special information the symbol and the words WARNING CAUTION NOTICE and NOTE have special meanings Pay particular attention to messages highlighted by these signal words Indicates a potential hazard that could result in death or serious injury Indicates a potential hazard that could result in minor or moderate injury Indicates a potential hazard that could result in motorcycle or equipment dam...

Страница 2: ...Place the packed vehicle on a level floor where it is clean and spacious CAUTION Assembling the vehicle without proper clothes and protective gear can be hazardous You can be injured if you do not wear proper clothes and protective gear Be sure to wear proper clothes and shoes for assembling and wear protective glasses mask or gloves as necessary ...

Страница 3: ...2 UNCRATING THE MOTORCYCLE Cut the strap by using scissors A Strap Remove the carton A Crate CAUTION Metal crates may have sharp edges and may cause injury Wear proper protective clothes and gear ...

Страница 4: ...ut the front wheel assembly from the crate base A Strap B Front wheel assembly Remove the strap Take out the various component parts packaged from the crate base A Strap B Component parts Remove the bolts of the bracket A Bolt ...

Страница 5: ...lly remove the various component parts pack aged around the motorcycle A Steel frame B Crate base CAUTION Careless steel frame separation can injure a person Lift the steel frame with two persons Wear proper protective clothes and gear NOTE Be careful not to damage the motorcycle when separating the steel frame ...

Страница 6: ...Name Q ty Remarks F1 Front fender 1 Stepped Allen screw 6 6 16 mm Clip 1 For front brake hose F2 Front fender 1 Stepped Allen screw 4 6 16 mm Reflex reflector assembly 2 Right and Left Clip 1 For front brake hose G Front wheel assembly 1 H Front axle nut 1 24 mm Front wheel spacer 1 Right I Flange bolt 2 6 12 mm For ABS sensor assembly J Case lock assembly 3 For side and rear case Optional parts K...

Страница 7: ...ition to the items shown in the preceding page A Front brake master cylinder B Throttle assembly C Clutch master cylinder D Left switch E Right switch F Front wheel ABS sensor assembly G Case lock assembly A A A B B K K E E I I J J G G C C D D F1 F1 F1 H H N N O O M M L L F2 F2 F2 ...

Страница 8: ... off the front brake and clutch master cylinder from the bracket A Front brake master cylinder B Clutch master cylinder C Bolt D Bracket Remove the bolts to take off the bracket from the han dlebar holder A Bracket B Bolt NOTE Keep the position of front brake and clutch mas ter cylinder with its cap facing upwards until it is installed The bolts are not necessary to assemble the motorcycle NOTE Be...

Страница 9: ...ark E Dot mark Tighten the handlebar clamp bolts to the specified torque Handlebar clamp bolt 23 N m 2 3 kgf m A 8 30 mm flange bolt B 8 30 mm flange bolt NOTE Install the burring washer in the direction as shown in the illustration Install each clamp with the punch mark facing front Align the dot mark on the handlebars with the mating surface of the front side of left clamp NOTE First tighten the...

Страница 10: ...NOTE The line drawings on page 47 48 49 50 and 51 show the proper routing of the control cables hose and wirings Refer to them in addition to following the instruc tions carefully NOTE Align the dot mark on the handlebars with the mat ing surface of the throttle housing WARNING Improper throttle installing can interfere with smooth throttle grip operation It can result in an accident Check to ensu...

Страница 11: ...6 22 mm flange bolt B 6 22 mm flange bolt C Holder D Front brake master cylinder E Handlebars Connect the lead wire coupler to the front brake light switch A Front brake light switch B Lead wire coupler NOTE Install the holder in position according to the mark UP Align the dot mark on the handlebars with the master cylinder to holder fitting surface NOTE First tighten the bolt A of the upper side ...

Страница 12: ...orque Clutch master cylinder mounting bolt 10 N m 1 0 kgf m A 6 22 mm flange bolt B 6 22 mm flange bolt C Holder D Clutch master cylinder E Handlebars NOTICE Pinching the lead wires in the parts can short or break circuit Check the lead wire routing when assembling the switch NOTE Install the holder in position according to the mark UP Align the dot mark on the handlebars with the master cylinder ...

Страница 13: ...ke hose union with strap A Strap L 140 mm B Front brake hose union C Right switch wiring harness LEFT Clamp the left switch wiring harness and clutch hose union with strap A Strap L 140 mm B Clutch hose union C Left switch wiring harness NOTE Cut off the excess strap as shown in the photo graph OUTSIDE NOTE Cut off the excess strap as shown in the photo graph OUTSIDE ...

Страница 14: ... 6 mm F Rubber cushion L 15 0 mm G 6 mm spacer nut Tighten the screw a little Insert the balancer sub assembly into the handlebar end all the way Tighten the screw securely A Balancer assembly WARNING Improper handlebar balancer fitting can inter fere with smooth throttle grip operation It can result in an accident Check to ensure that the throttle operates freely and closes automatically ...

Страница 15: ...cle by using a hoist 2 Raise the rear of motorcycle 3 Pull the crate base forward then balance the motorcycle NOTE Lift the motorcycle a little by using a hoist to pre vent the motorcycle from falling down NOTICE Binding a hoist band to the handlebar or grips can damage the motorcycle parts Be sure to bind a hoist band around the handle bar clamps NOTE The bracket and bolt are not necessary to ass...

Страница 16: ...screw C Front fork leg D Reflex reflector assembly E Reflex reflector stay FRONT BRAKE HOSE Install the brake hose to the brake hose guide with the protector properly in place A Hose guide B Brake hose C Protector Fit the clip to the protector of brake hose Install the clip to the hole of front fender A Clip B Brake hose C Protector D Hole E Front fender NOTE When installing the reflex reflector a...

Страница 17: ... the arrow of the rotational direction on the tire sidewall When the tire is properly installed the arrow must indi cate forward rotation of the wheel NOTE The ABS sensor side is right side WARNING Installing the front wheel in the reverse direc tion can be hazardous The tire for this motor cycle is directional Therefore the motorcycle may have unusual handling if the wheel is installed incorrectl...

Страница 18: ...g B Left fork leg C Front wheel spacer Right D Front axle E Axle nut 24 mm flange nut Temporarily remove the right front brake caliper A Brake caliper B Caliper mounting bolt C Pad D Supporter NOTE Put a suitable pad C to prevent the motorcycle from being damaged Do not remove the supporter inserted between the brake pads until the brake caliper is installed ...

Страница 19: ...ert the front axle from the left side of fork leg and fix the front wheel assembly to the front fork A Front axle B Oil seal Lip NOTE When attaching the front wheel spacer be care ful not to damage the oil seal lip The flange side of the spacer faces the right fork leg NOTICE Forcing to install the front axle can damage the motorcycle Align the shaft line of front forks and wheel Install the front...

Страница 20: ...t the front brake caliper so the brake disc plate is inserted between two brake pads Install the front brake caliper A Pads B Disc plate C Brake caliper Right D Caliper mounting bolt RIGHT LEFT Tighten the front brake caliper mounting bolts to the specified torque Front brake caliper mounting bolt 39 N m 3 9 kgf m A Brake caliper B Caliper mounting bolt NOTE Make sure that both the right and left ...

Страница 21: ...lead wire bracket B Stopper Groove C 6 12 mm flange bolt Arrange the front wheel ABS sensor lead wire routing A Front wheel ABS sensor lead wire B Marking NOTE The front wheel ABS sensor lead wire bracket come in contact to stopper of fork leg as shown in the photograph NOTE Pass the front wheel ABS sensor lead wire in front of the front brake hose Clamp the front wheel ABS sensor lead wire to the...

Страница 22: ...remove the hoist hook Extract the side stand Move the front fork up and down hard 4 or 5 times RIGHT LEFT Tighten the axle clamp bolts to the specified torque Front axle clamp bolt 23 N m 2 3 kgf m A Axle clamp bolt Place the motorcycle on the stand ...

Страница 23: ...screw C Hole Windscreen brace Tighten the screws to fix the windscreen to the wind screen brace A Windscreen B 6 20 mm stepped Allen screw C Rubber cushion OD 18 0 mm T 10 0 mm D Windscreen brace Screw in the rubber cap to install it to the screw end A 6 20 mm stepped Allen screw B Windscreen brace C Rubber cap NOTE Align the hole of windscreen to most lower screw hole of windscreen brace ...

Страница 24: ...r view mirror and tighten lock nuts securely after positioning them properly Place the rubber boot A Lock bolt B Rear view mirror C Lock nut D Rubber boot REMOVING THE PROTECTION SHEET Remove the protection sheet from the muffler A Muffler B Protection sheet NOTE Part D of the rear view mirror stay is opposite threaded NOTE Align the mirror in the position so as to secure rear view ...

Страница 25: ...21 CD selection C Warning label General warning D Meter panel NOTE When installing the license plate use the washers as shown in the photograph NOTE When installing the license plate use the washers as shown in the photograph NOTE For E 21 CC selection seven kinds of labels English French German Spanish Portuguese Dutch and Italian are supplied together with M C For E 21 CD selection four kinds of...

Страница 26: ...ey A Key B Seat Store the owner s manual in place A Owner s manual set Reinstall the seat Insert the seat hook into the seat hook retainer Push the seat down to lock it A Seat assembly B Seat hook C Seat hook retainer D Seat lock striker E Seat lock ...

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