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GENERAL INFORMATION    1-3

• If parts replacement is necessary, replace the parts with Suzuki Genuine Parts or their equiva-

lent.

• When removing  parts that are to be reused, keep them arranged in an orderly manner so that

they  may  be  reinstalled  in  the  proper  order  and  orientation.

• Be  sure  to  use  special  tools  when  instructed.
• Make  sure  that  all  parts  used  in  assembly  are  clean  and  also  lubricated  when  specified.
• When  use  of  a  certain  type  of  lubricant,  bond,  or  sealant  is  specified,  be  sure  to  use  the

specified  type.

• When  removing  the  battery,  disconnect  the  negative  cable  first  and  then  the  positive  cable.

When reconnecting the battery, connect the positive cable first and then the negative cable.

• When  performing  service  to  electrical  parts,  if  the  service  procedures  do  not  require  using

battery  power,  disconnect  the  negative  cable  at  the  battery.

• Tighten  cylinder  head  and  case  bolts  and  nuts,  beginning  with  larger  diameter  and  ending

with smaller diameter. Always tighten from inside to outside diagonally to the specified tight-
ening  torque.

• Whenever  you  remove  oil  seals,  gaskets,  packing,  O-rings,  locking  washers,  locking  nuts,

cotter pins, circlips, and certain other parts as specified, always replace them with new. Also,
before  installing  these  new  parts,  be  sure  to  remove  any  left  over  material  from  the  mating
surfaces.

• Never  reuse  a  circlip. When  installing  a  new  circlip,  take  care  not  to  expand  the  end  gap

larger than required to slip  the circlip over the shaft. After installing a circlip, always  ensure
that  it  is  completely  seated  in  its  groove  and  securely  fitted.

• Use  a  torque  wrench  to  tighten  fasteners  to  the  torque  values  when  specified.

Remove grease or oil from screw / bolt  threads unless a lubricant is specified.

• After  assembly,  check  parts  for  tightness  and  operation.

• To  protect  the  environment,  do  not  unlawfully  dispose  of  used  motor  oil,  other  fluids,  and

batteries.

• To  protect  the  Earth’s  natural  resources,  properly  dispose  of  used  motor  parts.

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Содержание DF4

Страница 1: ...9 9 5 0 0 9 1 J 0 0 0 1 E ...

Страница 2: ...uipment may not be able to properly per form the services described in this manual Improper repair may result in injury to the mechanic and may render the engine unsafe for the boat operator and passengers FOREWORD 1 2 3 4 5 6 7 8 9 This manual has been prepared using the lat est information available at the time of publi cation If a modification has been made since then differences may exist betw...

Страница 3: ...tion easily 4 The first page of each section lists a table of con tents to easily locate the item and page you need COMPONENT PARTS AND IMPORTANT ITEM ILLUSTRATIONS Under the name of each system or unit an exploded view is provided with work instructions and other service information such as the tightening torque lubrication and locking agent points Example NOTE Clean the flywheel and crankshaft m...

Страница 4: ...THREAD LOCK 1342 Apply THREAD LOCK SUPER 1333B Measure in DC voltage range Measure in resistance range Measure in continuity test range Use peak voltmeter Stevens CD 77 Use special tool Torque control required Data beside it indicates specified torque Apply oil Use engine oil unless otherwise specified Apply SUZUKI OUTBOARD MOTOR GEAR OIL ApplySUZUKISUPERGREASE A Apply SUZUKI WATER RESISTANT GREAS...

Страница 5: ... 4 GASOLINE RECOMMENDATION 1 4 ENGINE OIL 1 4 ENGINE BREAK IN ________________________________________ 1 5 PROPELLERS ____________________________________________ 1 6 SPECIFICATIONS _________________________________________ 1 7 SERVICE DATA ___________________________________________ 1 9 TIGHTENING TORQUE _____________________________________ 1 15 SPECIAL TOOLS ____________________________________...

Страница 6: ...gether pay attention to the safety of each other When it is necessary to run the outboard motor indoors make sure that exhaust gas is vented outdoors When testing an outboard motor in the water and on a boat ensure that the necessary safety equipment is on board Such equipment includes flotation aids for each person fire extinguisher distress signals anchor paddles bilge pump first aid kit emergen...

Страница 7: ...bolts and nuts beginning with larger diameter and ending with smaller diameter Always tighten from inside to outside diagonally to the specified tight ening torque Whenever you remove oil seals gaskets packing O rings locking washers locking nuts cotter pins circlips and certain other parts as specified always replace them with new Also before installing these new parts be sure to remove any left ...

Страница 8: ...alent octane con tent may be used Allowable maximum blend of a single additive not combina tion 5 Methanol 10 Ethanol 15 MTBE If leaded gasoline is used engine damage may re sult Use only unleaded gasoline ENGINE OIL Use only oils that are rated SE SF SG SH or SJ under the API American Petroleum Institute classification system The viscosity rating should be SAE 10W 40 If an SAE 10W 40 motor oil is...

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