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Содержание 1989 GS500EK

Страница 1: ...eelbaee W 1 1410nvn Overaillength L I 2O75nWT1 Overallwidth I Kmodels L M N P and R models S TandVmodels Overall height H Seat height S Minimumgroundclearance c Weight dry Reference REF 1 FaultFinding...

Страница 2: ...cycle club to join in hammers soldering iron and a workbench Service tools can usually only be purchased the putdtase equipped with a vice may be needed from a motorcycle dealer and are identifiedby A...

Страница 3: ...r tool 11 A JItRneter mea8Jres and ohms 12 St1oboscope for dynwnictimingchecks 13 Hose clamp wingnuttype shown 14 Magnetic arm te escopk I pe thown 15 One man txBk8 b eederkit 7 PIastIgauge kit 10 Pis...

Страница 4: ...an and smooth If for some reason the the nut or bolt Badly rusted fasteners may removed It may also be helpful to make gasket surface is gouged then a gasket sealant have to be chiselled off or remove...

Страница 5: ...per cylinder Thread locking compound is an system components where clean lubricants for valves and piston rings adhesive locking compound that surfaces are absolutely necessary and prevents threaded f...

Страница 6: ...rately or as part of the taillight lens V Check the condition of the headlight tail lightandtum signallenses tester particularly in view of the equipment required for some of the checks However workin...

Страница 7: ...ely II Checkthatthehandlebar griprubbersare leg Onmodelssoequipped checkthatthere witOOut dragor notd1iness Steering mov nent secure Theyshouldby bondedto the barleft is nooil leakingfromthe anti dive...

Страница 8: ...fromcracksandif of the bullt IHustI ation 11 check warninglight in the instrumentpanel up design all fasteners should be secure tI On drum brakes check that when the wOf1 s Spoked wheels should be che...

Страница 9: ...castellated nut with a split pin or A pin can be used see Illustration 17 Wheel alignment is checked with the motorcycle off the stand and a rider seated With the front wheel pointing straight ahead t...

Страница 10: ...rack its case seeIllustration6 Connecta hoseto the carburettor float chamberdrain stub arrow andunscrew the drain screw Drainthe carburettor s otherwise there is a risk of jets becoming blocked by gum...

Страница 11: ...s If greasenipples are fitted to the rear suspensioncomponents not compressthe forks otherwisethe seals willrotfromcontactwiththeVaseline Applya vinylcleanerto theseat Storage ns apply lubricant to th...

Страница 12: ...igh p engine1089 excessive 0 Lubrication inadequate 0 Miscellaneous causes 5 Clutch problems Clutch slipping Clutch not disengaging completely shifting problems Doesn tgo intogear or leverdoesn tretur...

Страница 13: ...sis usuallycausedbywat corrosion damageor excessive wear Theswitchescanbe Starter works but engine won t turn over seized disassembled andcleanedwithelectricalcontactcleaner If 0 Seizedenginecausedbyo...

Страница 14: ...3 Air bleed holes clogged Remove carburettor and blow out all passages Chapter 3 Air filter clogged poorly sealed or missing Chapter 1 Air filter housing poorly sealed Look for cracks holes or loose c...

Страница 15: ...itionedor womCheckandadjustor replace Chapter 3 0 Carbonbuild upincombustionchamber Useof a fueladditive 0 Mainjet clogged Dirt wateror othercontaminants canclogthe thatwilldissolvetheadhesive bonding...

Страница 16: ...iston crown and chamber is the easiest way to remove the bUlld Ch t 2 up Otherwise thecylinderheadwill haveto beremovedand passages ap er decarbonized C apter 2 Miscellaneous causes D Improperly machi...

Страница 17: ...is excessive wear rangeplug Chapter1 or damage Chapter 2 0 Improperair fuelmixture Thiswillcausethecylindersto runhot andleadto detonation Cloggedjetsor anairleakcancausethis Other noIse imbalance Cha...

Страница 18: ...rnandcylinder Causesoilto bepulledintothecombustionchamber Replace theheedgasket andchecktheheadfor warpage Chapter 2 0 Abnormal crankcase pressurisation whichforcesoil pastthe rings Cloggedventilatio...

Страница 19: ...stembent Causedby acollision hittinga potholeor by D Fori oil leveluneven Checkandaddor drainasnecessary droppingthemachine Replace damagedpart Don ttryto Chapter 5 straighten thesteeringstem Chapter...

Страница 20: ...hread size Note that the screw in type gauge adapter set up is preferable to the rubber cone type Wiring faulty Wiring grounded earthed or connections loose in ignition charging or lighting circuits C...

Страница 21: ...voltage again If the battery repeatedly goes flat investigate the motorcycle s charging system Bores can be temporarily seaJed with a squirt of motor oil 10 High compression pressure indicates excess...

Страница 22: ...test probes doesn t matter for continuitychecks although care should be takento follow specific test procedures if a diode or solid state component is being checked 4 A continuity tester or battery a...

Страница 23: ...th the jumper wire installed the original earth circuit is faulty Check the wiring for open circuits or poor connections Clean up direct earth connections removingall tracesof corrosion andremakethejo...

Страница 24: ...and temperature of a gas causedby squeezingit into a smallerspace Comprea8ion damping Controlsthe speedthe suspensioncompresseswhen hitting a b Compre88ion ratio The relationship between cylinder volu...

Страница 25: ...rcycle applications brakingefficiencywill be reducedif DOT3 or 4 hydraulicfluid absorbswaterfromthe aJr care must be taken to keep new brakefluid in tightly sealedcontainers FreepiBY The amount of tra...

Страница 26: ...ce with throttle position 0pen cIrcuIt An electrical ltton where there is a break in the flow of electricity no continuity high resistance O ring A type of sealing ring made of a special rubber like m...

Страница 27: ...valves in relation to piston position Vemle cellper A precision measuring Instrument that measures inside and outside dimensions Not quite as accurate as a micrometer but moreconvenient VIM VehicleIde...

Страница 28: ...feet Qbfft Ib ft x 12 Pounds force inches Qbfin Ib in Ibf in Ib in Pounds force feet Ibf ft Ib ft x 0 138 Kilograms force metres x 7 233 Pounds force feet Ibf ft Ib ft kgf m kg m Pounds force feet Ibf...

Страница 29: ...ad replacement 6 2 6 7 seal replacement 1 21 specifications 6 1 Brake fluid type 1 2 Bulbs brake taillight 8 6 headlight 8 4 instrument 8811 side light 884 turn signal 887 wattage 882 c Ceblea choke 1...

Страница 30: ...ment8 8 11 Ightingcheck 8 4 neutralswitch 8 14 011 presSl nswitch 8 12 regUator rectlfier 8 23 side 8 4 8id8starMi switch relay 8 15 specifications 8 1 a g ay8t startermotor 8 17 8 18 starterrelay 8 1...

Страница 31: ...2 pulsegenerator coils 4 3 sparkplugs 1 1 1 9 1 16 specifications 4 1 timing 4 4 Ignition main switch 8 13 Instrument bulbs 8 2 8 11 checkandreplacement 8 11 drivecables 8 9 L Legalchecks 0 12 Lubrica...

Страница 32: ...p 01 pan 2 37 Su8P 8iG adjustment 5 13 check 0 11 1 18 frm 1 20 5 5 5 6 rear 1 21 5 12 specifications 5 1 m inspection and replec 1 a ot 5815 removal andinstallation 5 14 SWitches brake light 8 9 clut...

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