Superabrasive LAVINA 25L-X Скачать руководство пользователя страница 13

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25L

X

 

/

 

Lavina®

 

25L

X

HV

   

1/2015

 

13

 

 

7. MAINTENANCE AND INSPECTION

 

CLEANING

 

Keep

 

your

 

machine

 

clean.

 

Cleaning

 

the

 

machine

 

in

 

a

 

regular

 

basis

 

will

 

help

 

detect

 

and

 

solve

 

potential

 

problems

 

before

 

they

 

can

 

cause

 

damage

 

to

 

the

 

machine.

 

Most

 

importantly,

 

check

 

and

 

clean

 

the

 

tool

 

plate

 

connections,

 

power

 

cords,

 

plugs,

 

vacuum

 

hoses,

 

and

 

water

 

tank.

  

CHECK

  

DAILY

 

After

 

operating

 

the

 

Lavina®X

  

machine,

 

the

 

operator

 

should

 

conduct

 

a

 

visual

 

inspection

 

of

 

the

 

machine.

 

Any

 

defect

 

should

 

be

 

solved

 

immediately.

 

Pay

 

attention

 

to

 

power

 

cords,

 

plugs,

 

vacuum

 

hoses,

 

loose

 

bolts

 

or

 

screws.

 

Tool

 

holders:

 

Buffers

 

and

 

elastic

 

element

 

are

 

consumables

 

and

 

must

 

be

 

visually

 

checked

 

on

 

a

 

daily

 

basis

 

and

 

replaced

 

if

 

necessary.

 

Make

 

sure

 

the

 

flanges

 

or

 

discs

 

are

 

securely

 

locked

 

in

 

place.

 

The

 

key

 

lock

 

holders

 

(butterflies)

 

should

 

also

 

be

 

checked.

 

Check

 

the

 

rubber

 

buffers

 

and

 

make

 

sure

 

the

 

holders

 

are

 

secure.

 

The

 

flange

 

holding

 

the

 

buffers

 

(Fig.7.1

1)

 

has

 

to

 

be

 

firmly

 

secured

 

to

 

the

 

unit.

 

If

 

there

 

is

 

a

 

gap

 

seen

 

here,

 

that

 

means

 

the

 

screws

 

securing

 

the

 

holder

 

are

 

loose.

 

The

 

screws

 

have

 

to

 

be

 

tightened

 

immediately

 

to

 

safely

 

operate

 

the

 

machine.

 

Working

 

with

 

loose

 

screws

 

could

 

cause

 

serious

 

damage

 

to

 

the

 

machine.

 

The

 

tightening

 

force

 

of

 

the

 

screws

 

has

 

to

 

be

 

22

25N.m

 

(16

18ft/lbs).

  

It

 

is

 

very

 

important

 

to

 

regularly

 

check

 

the

 

screws

 

that

 

secure

 

the

 

“QuickChange”

 

holder

 

to

 

the

 

safety

 

part

 

(Fig.7.1

‐ 

2),

 

so

 

that

 

the

 

holder

 

will

 

not

 

fly

 

away

 

if

 

the

 

buffers

 

get

 

damaged.

 

The

 

“QuickChange”

 

should

 

be

 

clean

 

also.

 

  
 

CHECK

 

EVERY

 

200

 

WORKING

 

HOURS

 

Every

 

200

 

working

 

hours,

 

the

 

operator

 

should

 

inspect

 

all

 

parts

 

of

 

the

 

machine

 

carefully.

 

Most

 

importantly,

 

inspect

 

and

 

clean

 

the

 

tool

 

plate

 

connections,

 

power

 

cord

 

plugs,

 

vacuum

 

hoses

 

and

 

water

 

tank

 

and

 

filter.

 

Also,

 

check

 

the

 

water

 

flow

 

of

 

the

 

pump.

 

Check

 

the

 

guard

 

assembly.

 

Make

 

certain

 

the

 

wheels

 

are

 

clean

 

and

 

rotate

 

properly.

 

Inspect

 

the

 

control

 

buttons.

 

If

 

there

 

are

 

defective

 

control

 

parts,

 

they

 

should

 

be

 

replaced

 

immediately.

 

Replace

 

worn

 

vacuum

  

and

 

water

 

hoses.

  

Open

 

the

 

service

 

 

cover

  

on

 

the

 

motor

 

base

 

(Fig

 

7.2)

 

(Fig

 

7.3)

  

to

 

check

 

of

 

the

 

planetary

 

chain.

 

Lubricate

 

the

 

chain

 

with

 

special

 

lubricant

 

for

 

chains

 

and

 

correct

 

the

 

sag

 

if

 

needed.

 

For

 

sagging

 

correction

 

(See

 

TROUBLESHOOTING

  

8.4

 

).

 

 

Dismount

 

the

 

tool

 

holders

 

(See

 

TROUBLESHOOTING)

 

and

 

replace

 

all

 

parts

 

(elastic

 

element,

 

buffers,

 

sealer

 

caps,

 

“O”

 

rings)

 

that

 

have

 

the

 

slightest

 

damage.

 

 

 

CHECK

 

EVERY

 

400

 

WORKING

 

HOURS

 

Besides

 

the

 

checks

 

of

 

200

 

working

 

hours,

 

replace

 

sealer

 

and

 

V

rings

 

like

 

described

 

in

 

chapter

 

“TROUBLESHOOTING

  

DISMOUNTING

 

TOOL

 

HOLDERS

 

TO

 

CHANGING

 

V

RINGS

 

AND

 

FELT

RINGS.

  

 

VACUUM

 

As

 

stated

 

previously,

 

frequently

 

check

 

hoses

 

and

 

other

 

parts

 

for

 

clogging.

 

 

WATER

 

LEAKS

 

Leaking

 

parts

 

should

 

be

 

replaced

 

immediately

 

because

 

the

 

water

 

could

 

damage

 

your

 

machine.

  

 

MECHANICAL

 

PARTS

 

Parts

 

such

 

as

 

the

 

belts,

 

seal

 

rings,

 

cap

 

rings,

 

spiders,

 

buffers

 

and

 

guard

 

assembly

 

are

 

subject

 

to

 

wear

 

and

 

must

 

be

 

replaced

 

as

 

needed.

 

 

ELECTRICAL

 

SYSTEM

 

Dust

 

should

 

not

 

enter

 

the

 

control

 

box,

 

as

 

it

 

will

 

destroy

 

the

 

controls.

 

Remove

 

(blow

 

out)

 

any

 

dust

 

present

 

Figure 7.3 

Figure 7.2 

Figure 7.1 

Содержание LAVINA 25L-X

Страница 1: ...LAVINA 25L X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 2...

Страница 3: ...n Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Страница 4: ...onnection Main Circuit Terminals 14 Lavina 25L X HV Electrical Schemes With Yaskawa Inverter 15 Lavina 25L X HV Electrical Schemes Yaskawa Connection Main Circuit Terminals 15 8 Troubleshooting 16 Ind...

Страница 5: ...s made of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work...

Страница 6: ...can be used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on h...

Страница 7: ...y plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Страница 8: ...sure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright position Fig 3 6 2 LIFTING Lifting...

Страница 9: ...L UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical p...

Страница 10: ...he vacuum unit Finally hold the machine firmly and push the RUN button 11 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the...

Страница 11: ...ig 5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 0...

Страница 12: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Страница 13: ...l not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most...

Страница 14: ...ina 25L X HV 1 2015 14 Lavina 25L X Electrical schemes with Yaskawa Inverter 200 240 Volt LAVINA 25L X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS The motor is connected in Delta tria...

Страница 15: ...X HV 1 2015 15 LAVINA 25L X HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440 480 Volt LAVINA 25L X HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 7 4 scheme 1 The motor is conne...

Страница 16: ...d Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount t...

Страница 17: ...rehead of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because...

Страница 18: ...he screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tensi...

Страница 19: ...ner nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nut...

Страница 20: ...y be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not v...

Страница 21: ...tral thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt...

Страница 22: ...8 8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetri...

Страница 23: ...fig 8 10 3 8 11 MOTOR CONNECTION In case the motor is being replaced please follow the cable connections in the figures below Fig 8 11 1 and Fig 8 11 2 Lavina 25L X The motor is connected in Delta Tr...

Страница 24: ...e User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 24 8 12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Страница 25: ...Superabrasive User Manual Original Language Lavina 25L X Lavina 25L X HV 1 2015 25...

Страница 26: ...or a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Страница 27: ...07 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Wei...

Страница 28: ...ion Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25L X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hol...

Страница 29: ...ller Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15...

Страница 30: ...Pulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25L X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Bel...

Страница 31: ...etc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Страница 32: ...0 A33 10 00 Tank Assembly 1 11 L25P 02 00 00 01 Top Bracket 1 12 M5UN732 Washer 1 13 T34391 Knob Bolt 1 14 See table 11 pos 14 Water Pump 1 15 L25S 20 00 26 Guard 1 16 M5DIN985 Nut 4 17 M5X20DIN933 Bo...

Страница 33: ...Electro Motor 1 4 2 L25S 30 02 02 Cable 1 18 L25S 30 11 09 Inverter Yaskawa V1000 1 5 L25LS 30 10 00 Metal box 1 19 L20NS 30 10 04 Potentiometer 1 6 L25LS 30 11 00 Metal box plate 1 20 L20NS 30 10 05...

Страница 34: ...2 S255 Electro Motor 1 5 L25LHVX 30 10 00 Metal Box 1 18 L25LHVS 30 11 09 Inverter Yaskawa V1000 1 6 L25LHVX 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 7 L20NS 30 11 01 Circuit Break...

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