Superabrasive LAVINA 20N-S, Руководство пользователя

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Superabrasive User Manual Original Language Lavina® 20N ‐ S/ Lavina® 20N ‐ S ‐ HV 8/2014
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Contents
WARRANTY AND RETURNS ......................................................... 3
1. GENERAL INFORMATION .............................................................. 5
MACHINE CHARACTERISTICS ...................................................... 5
MAIN DESIGN ............................................................................. 5
VACUUM CONNECTION .............................................................. 6
TECHNICAL DATA ........................................................................ 6
VIBRATIONS ................................................................................ 6
2. SAFETY INSTRUCTIONS ................................................................. 6
RECOMMENDED USE .................................................................. 6
PROHIBITED USE ......................................................................... 6
PREPARATION FOR WORK .......................................................... 6
ARREST FUNCTIONS .................................................................... 7
SAFE USE ..................................................................................... 7
RESIDUAL RISKS .......................................................................... 7
BEFORE YOU BEGIN .................................................................... 7
3. HANDLING AND TRANSPORTATION ............................................. 8
PREPARING THE MACHINE FOR TRANSPORTATION ................... 8
STORAGE .................................................................................... 8
4. OPERATION .................................................................................. 8
PRELIMINARY CONTROLS ........................................................... 8
WATER FLOW CONTROL UNIT .................................................... 8
THE CONTROL BOARD ................................................................ 9
STARTING THE MACHINE ............................................................ 9
5. TOOLS AND ACCESSORIES .......................................................... 10
WEIGHTS .................................................................................. 10
TOOL HOLDER KEY .................................................................... 10
FOAM PLATE ............................................................................. 10
SECURITY PLATE FOR QUICKCHANGE PADS .............................. 10
6. POPULAR TOOLS ........................................................................ 10
7. EXPLODED VIEW ......................................................................... 11
GENERAL EXPLODED VIEW (FIG.7.1) ......................................... 11
MAIN HEAD EXPLODED VIEW (FIG.7.2) ..................................... 11
TOP COVER EXPLODED VIEW 1 (FIG.7.3) .................................. 11
TOP COVER EXPLODED VIEW 2 (FIG.7.4) .................................. 11
BOTTOM COVER EXPLODED VIEW 1 (FIG.7.5) .......................... 12
PLANETARY DRIVE EXPLODED VIEW (FIG.7.6)........................... 12
BOTTOM COVER EXPLODED VIEW 2 (FIG.7.7) .......................... 12
PULLEY UNITS EXPLODED VIEW (FIG.7.8) ................................. 12
CARRIAGE EXPLODED VIEW (FIG.7.9) ....................................... 12
TOOL HOLDER EXPLODED VIEW (FIG.7.10) ............................... 12
8. MAINTENANCE AND INSPECTION ............................................... 13
CLEANING ....................................................................................... 13
ELECTRICAL SYSTEM .................................................................. 13
SINGLE PHASE OR THREE PHASE CONNECTION ........................ 14
LAVINA® 20N ‐ S ELECTRICAL ...................................................... 15
SCHEMES WITH YASKAWA INVERTER 200 ‐ 240 VOLT ................ 15
LAVINA® 20N ‐ S ‐ HV ELECTRICAL SCHEMES WITH YASKAWA
INVERTER 380 ‐ 480VOLT ............................................................ 16
9.TROUBLESHOOTING .................................................................... 17
INDEX OF PROBLEMS AND SOLUTIONS ..................................... 17
9.1 REPLACING POWER CORD AND PLUGS ............................... 17
9.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND SPIDERS,CHANGING V ‐ RINGS AND FELTRINGS .. 17
9.3 TENSIONING AND REPLACE THE PLANETARY BELT ............. 18
9.4 TENSIONING USED PLANETARY BELT .................................. 18
9.5 MOUNTING AND TENSIONING A NEW PLANETARY BELT .... 18
9.6 REPLACING PULLEY UNITS ................................................... 19
9.7 MOUNTING THE BELT ......................................................... 21
9.8 CHECKING THE TENSION OF THE BELT ................................ 22
9.9 MOTOR CONNECTION ......................................................... 22
9.10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 ................ 23
10. DISPOSAL ............................................................................ 25
11. MANUFACTURER’S CONTACTS ............................................ 25
12. SPARE PARTS ............................................................................ 26
1. LAVINA®20N ‐ S GENERAL PARTS/FOR MACHINES
PRODUCED BEFORE JAN.1 2014/ ............................................ 26
1. LAVINA®20N ‐ S GENERAL PARTS/FOR MACHINES
PRODUCED AFRTER ................................................................... 26
JAN.1 2014/ ............................................................................. 26
2. LAVINA®20N ‐ S TOP COVER PARTS 1 .................................... 27
3. LAVINA®20N ‐ S GUARD PARTS .............................................. 27
4. LAVINA®20N ‐ S TOP COVER PARTS 2 .................................... 27
5. LAVINA®20N ‐ S TOP COVER PARTS 3 .................................... 28
7. LAVINA®20N ‐ S PLANETARY DRIVE PARTS ............................ 28
6. LAVINA®20N ‐ S BOTTOM COVER PARTS 1 ............................ 28
8. LAVINA®20N ‐ S BOTTOM COVER PARTS 2 ............................ 29
10 LAVINA®20N ‐ S TOOL HOLDER PARTS .................................. 30
11. LAVINA®20N ‐ S WATER SUPPLY PARTS/FOR MACHINES
PRODUCED BEFORE JAN.1 2014/ ............................................ 30
11. LAVINA®20N ‐ S WATER TANK PARTS .................................. 30
FOR MACHINES PRODUCED AFTER JAN.1 2014/ .................... 30
12. LAVINA®20N ‐ S CARRIAGE PARTS /FOR MACHINES
PRODUCED BEFORE JAN.1 2014/ ............................................. 31
12. LAVINA®20N ‐ S CARRIAGE PARTS /FOR MACHINES
PRODUCED AFTER JAN.1 2014/ ............................................... 32
13.1 LAVINA® 20N ‐ S CONTROL BOX PARTS 200 ‐ 240 VOLT ..... 33
13.2 LAVINA® 20N ‐ S ‐ HV CONTROL BOX PARTS 380 ‐ 480 VOLT 34