Superabrasive LAVINA 20-S-E, Руководство пользователя

Страница: 2 / 31

Superabrasive User Manual Original Language Lavina® 20 ‐ S ‐ E 9/2014
2
1. GENERAL INFORMATION ............................................................ 3
MANUFACTURER ........................................................................... 3
GENERAL DESCRIPTION .................................................................. 3
MACHINE CHARACTERISTICS .......................................................... 3
MAIN DESIGN ................................................................................. 3
ENVIRONMENTAL CONDITIONS ..................................................... 3
ELECTRICAL CONNECTION .............................................................. 3
VACUUM CONNECTION ................................................................. 4
TECHNICAL DATA ........................................................................... 4
CE ‐ CERTIFICATION .......................................................................... 4
VIBRATIONS ................................................................................... 4
SONOROUS EMISSIONS.................................................................. 4
LABEL DATA ................................................................................... 4
CUSTOMER SERVICE ....................................................................... 4
2. SAFETY INSTRUCTIONS ............................................................... 4
RECOMMENDED USE ..................................................................... 4
PROHIBITED USE ............................................................................ 4
FEATURE INCLEMENT CONDITIONS. ............................................... 4
POSSESS ELECTROMAGNETIC RADIATION. ..................................... 4
PREPARATION FOR WORK ............................................................. 4
ARREST FUNCTIONS ....................................................................... 5
SAFE USE ........................................................................................ 5
RESIDUAL RISKS ............................................................................. 5
BEFORE YOU BEGIN ........................................................................ 5
OPERATING MACHINE .................................................................. 5
AFTER WORK IS COMPLETED
...........................................
5
THE WORK AREA .......................................................... 5
PERSONAL PROTECTIVE
.................................................
5
EQUIPMENT (PPE) .......................................................................... 5
OPERATOR ................................................................................ 5
3. HANDLING AND TRANSPORTATION ........................................... 6
PREPARING THE MACHINE FOR TRANSPORTATION ....................... 6
STORAGE ........................................................................................ 6
4. OPERATION ................................................................................ 6
PRELIMINARY CONTROLS ............................................................... 6
THE CONTROL BOARD .................................................................... 7
STARTING THE MACHINE ............................................................... 7
5. TOOLS AND ACCESSORIES .......................................................... 8
WEIGHTS ........................................................................................ 8
TOOL HOLDER KEY ......................................................................... 8
FOAM PLATE .................................................................................. 8
6. POPULAR TOOLS ........................................................................ 9
RECOMMENDED TOOLS ................................................................. 9
7. EXPLODED VIEW ...................................................................... 10
GENERAL EXPLODED VIEW (FIG.7.1) ............................................ 10
MAIN HEAD EXPLODED VIEW (FIG.7.2) ........................................ 10
TOP COVER EXPLODED VIEW 1 (FIG.7.3) ...................................... 10
TOP COVER EXPLODED VIEW 2 (FIG.7.4) ...................................... 10
BOTTOM COVER EXPLODED VIEW 1 (FIG.7.5) .............................. 11
PLANETARY DRIVE EXPLODED VIEW (FIG.7.6) .............................. 11
BOTTOM COVER EXPLODED VIEW 2 (FIG.7.7) .............................. 11
PULLEY UNITS EXPLODED VIEW (FIG.7.8) ..................................... 11
CARRIAGE EXPLODED VIEW (FIG.7.9) ........................................... 11
TOOL HOLDER EXPLODED VIEW (FIG.7.10)................................... 11
8. MAINTENANCE AND INSPECTION ............................................ 12
CLEANING .................................................................................... 12
ELECTRICAL SYSTEM..................................................................... 12
LAVINA® 20 ‐ S ‐ E ELECTRICAL SCHEMES WITH YASKAWA
INVERTER ................................................................................... 13
INDEX OF PROBLEMS AND SOLUTIONS ........................................ 14
9.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND SPIDERS, CHANGING V ‐ RINGS AND FELT ‐ RINGS .... 14
9.3 TENSIONING AND REPLACE THE PLANETARY BELT ................. 15
9.4 TENSIONING USED PLANETARY BELT ..................................... 15
9.5 MOUNTING AND TENSIONING A NEW PLANETARY BELT ....... 15
9.6 REPLACING PULLEY UNITS ...................................................... 16
9.7 MOUNTING THE BELT ............................................................. 18
9.8 CHECKING THE TENSION OF THE BELT .................................... 19
9.9 MOTOR CONNECTION ............................................................ 19
9.10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 ................... 20
WARRANTY POLICY FOR THE LAVINA® S ‐ E MACHINE .................. 23
RETURN POLICY FOR LAVINA® S ‐ E MACHINES ............................. 23
ASSEMBLY AND PARTS SPECIFICATIONS ...................................... 24
1. LAVINA®20 ‐ S ‐ E GENERAL PARTS
FOR MACHINES PRODUCED BEFORE JAN.1 2014 ........................ 24
1. LAVINA®20 ‐ S ‐ E GENERAL PARTS/FOR MACHINES PRODUCED
AFRTER JAN.1 2014/ .................................................................. 24
2. LAVINA®20 ‐ S ‐ E TOP COVER PARTS 1 ....................................... 25
3. LAVINA®20 ‐ S ‐ E GUARD PARTS ................................................ 25
4. LAVINA®20 ‐ S ‐ E TOP COVER PARTS 2 ....................................... 25
5. LAVINA®20 ‐ S ‐ E TOP COVER PARTS 3 ....................................... 26
6. LAVINA®20 ‐ S ‐ E BOTTOM COVER PARTS 1 ............................... 26
7. LAVINA®20 ‐ S ‐ E PLANETARY DRIVE PARTS ............................... 26
8. LAVINA®20 ‐ S ‐ E BOTTOM COVER PARTS 2 ............................... 27
10. LAVINA®20 ‐ S ‐ E TOOL HOLDER PARTS .................................... 28
11. LAVINA®20 ‐ S ‐ E WATER SUPPLY PARTS
FOR MACHINES PRODUCED BEFORE JAN.1 2014 ........................ 28
11. LAVINA®20 ‐ S ‐ E WATER TANK PARTS
FOR MACHINES PRODUCED AFTER JAN.1 2014 .......................... 28
13. LAVINA® 20 ‐ S ‐ E CONTROL BOX PARTS 200 ‐ 240 VOLT ........... 31