Superabrasive Lavina 20 Pro Скачать руководство пользователя страница 2

Superabrasive  Owner’s Manual orginal language –

 

Lavina 20®N Pro/20®NHV Pro 

2/2012 

 

2

 

CONTENT 

1. GENERAL INFORMATION 

Preface 

     

 

Manufacturer 

    

 

General Description 

 

 

  3 

Machine Characteristics   

 

  3 

Lavina20® Pro Main Design 

 

  3 

Environmental Conditions   

 

  4 

Electrical Connection 

 

 

  4 

Vacuum Connection 

 

 

  4 

Technical 

Data 

    

 

Vibrations     

 

Sonorous Emissions 

 

 

  4 

Label 

Data 

    

 

Customer 

Service 

    

 

2. SAFETY INSTRUCTIONS 

Recommended Use 

 

 

  4 

Prohibited 

Use 

    

 

Preparation for Work 

 

 

  5 

Protection Devices 

 

 

  5 

Arrest 

Functions 

    

 

Safe 

Use     

 

Residual 

Risks 

    

 

Before You Begin  

 

 

  5 

Operating the Machine 

 

 

  5 

After Work is Completed   

 

  5 

The Work Area   

 

 

  5 

Personal Protective Equipment (Ppe) 

  5 

Operator 

     

 

3. HANDLING AND TRANSPORTATION 

Preparing the Machine for Transportation 

  6 

Storage 

     

 

4. OPERATION 

Preliminary Controls 

 

 

  7 

Adjusting and Mounting Tools 

 

  7 

Control 

Board 

    

 

Starting the Machine 

 

 

  7 

Operating Machine 

 

 

  7 

Stopping Machine 

 

 

  7 

Alarm   

 

 

 

  7 

5. TOOLS AND ACCESSORIES 

Weights 

     

 

Belt Replacing Tool 

 

 

  8 

Tool Holder Key   

 

 

  8 

Foam 

Plate 

    

 

6. POPULAR TOOLS   

 

  

9

 

7. MAINTENANCE AND INSPECTION 

Cleaning 

    10 

Check 

Daily 

   10 

Check Every 200 Working Hours 

 

10 

Check Every 400 Working Hours 

 

10 

Vacuum 

    10 

Water 

Leaks 

   10 

Mechanical 

Parts 

   10 

Electrical 

System 

   10 

Single Phase or Three Phase Connection 

10 

Electrical Schemes 208-240 Volt 

 

11 

Electrical Schemes 380-480 Volt 

 

11 

8. TROUBLESHOOTING 

Index of Problems and Solutions 
Replacing Power Cord and Plugs   

 

 

 

13 

Dismounting and Mounting SA Tool Holder   

 

 

13 

Dismounting and Mounting SAM Tool Holder  

 

 

14 

Replacing Belt and Pulley Units with Pins 

 

 

 

14 

Replacing Belt and Pulley Units with SA or SAM Tool Holder   

15 

Replacement of the Pulley Units 

 

 

 

 

16 

Mounting 

the 

Belt 

with 

Pins     17 

Mounting the Belt with SA or SAM Tool Holder 

 

 

17 

Motor 

Connection 

      17 

Fault Diagnosis Inverter YASKAWA V1000   

 

 

18 

9. WARRANTY, WARRANTY CARD AND RETURNS 

Warranty 

 

 

 

 

 

 

21 

Return Policy 

 

 

 

 

 

 

21 

10. DISPOSAL

  

 

 

 

 

 

21

 

11. MANUFACTURER’S CONTACTS

   

 

 

21

 

12. SPARE PARTS 

Assembly 

and 

Parts 

Specifications 

    22 

Assembly and Parts Specifications Main Head 

for Machines with Short Shaft Motor  

 

 

22 

Assembly and Parts Specifications Main Head 

for Machines with Long Shaft Motor  

 

 

23 

Assembly and Parts Specifications of the Main Head 

Seal Assembly with Pins for Machines with Numbers   

24 

Assembly and Parts Specifications of the Main Head 

Seal Assembly with SA Tool Holder  f Machines w Numbers 

25 

Assembly and Parts Specifications of the Main Head 

Seal Assembly with SAM Tool Holder f Machines w Numbers  26 

Assembly and Parts Specifications of the Main Head 

Bottom Cover Assembly for Machines with Short Shaft Motor  27 

Assembly and Parts Specifications of the Main Head  

Bottom Cover Assembly for Machines with Numbers   

27 

Assembly and Parts Specifications of the Main Head  

Bottom Cover Assembly for Machines with Numbers   

28 

Assembly and Parts Specifications of the Main Head 

Bottom Cover Machines with Number 

 

 

28 

Assembly and Parts Specifications of the Main Head M and W Support  29 
Assembly and Parts Specifications of the Main Head Top Cover 

29 

Assembly and Parts Specifications of the Main Head  

Disc Assembly for Machines with Short Shaft Motor   

30 

Assembly and Parts Specifications of the Main Head  

Disc Assembly for Machines with Numbers   

 

30 

Assembly and Parts Specifications of the Main Head  

Disc Assembly for Machines with Numbers   

 

31 

Assembly and Parts Specifications of the Main Head Pulley Unit 

32 

Assembly and Parts Specifications of the Main Head Base Plate 

33 

Assembly and Parts Specifications of the Main Head Guard Assembly  33 
Assembly and Parts Specifications of the Carriage 

 

 

34 

Floating Backer Plate Tool Holder   

 

 

 

34 

SA 

Tool 

Holder 

      35 

SAM 

Tool 

Holder 

      36 

Lavina20®N Pro Assembly and Parts  

Specifications of the Electrical and Control Box 208-240 Volt  37 

Lavina20®NHV Pro Assembly and Parts  

Specifications of the Electrical and Control Box 380-480 Volt  38 

 

Содержание Lavina 20 Pro

Страница 1: ...Superabrasive Owner s Manual orginal language Lavina 20 N Pro 20 NHV Pro 2 2012 L L LA A AV V VI I IN N NA A A 2 2 20 0 0 N N N P P Pr r ro o o 2 2 20 0 0 N N NH H HV V V P P Pr r ro o o...

Страница 2: ...NS Warranty 21 Return Policy 21 10 DISPOSAL 21 11 MANUFACTURER S CONTACTS 21 12 SPARE PARTS Assembly and Parts Specifications 22 Assembly and Parts Specifications Main Head for Machines with Short Sha...

Страница 3: ...is manufactured and fitted for the above mentioned applications only Every other use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 20 N Pro 20 NHV Pro is made of two ma...

Страница 4: ...6 lbs Application wet and dry wet and dry Vacuum hose port Yes Yes Water tank capacity 16 l 4 2 gal 16 l 4 2 gal Water feed Peripheral Peripheral Cable length 17 4 m 57 ft 17 4 m 57 ft Machine LxWxH 1...

Страница 5: ...ll safety instructions All electric connections and cables must be inspected for potential damages Ground wire system of the power supply must be also inspected Perform general daily inspections of th...

Страница 6: ...smount the head from the carriage Fig 3 4 The head of the Lavina 20 N Pro 20 NHV Pro has one bar and a support used as handles intended for easy moving and transportation Fig 3 5 The Lavina 20 Pro is...

Страница 7: ...from 300 1100 rpm STARTING THE MACHINE First follow the directions in chapter Safety Devices and Safety Instructions Next pull the emergency stop 5 to ensure that the machine is in working condition...

Страница 8: ...ols it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A07 00 00 00 BELT REPLACING TOOL You need the belt rep...

Страница 9: ...can be used wet or dry and are best for hard concrete applications NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channe...

Страница 10: ...e all parts pins seal assemblies O rings with the slightest damage or consume Check the floating backer plates replace sealer fronts shock absorbers Machines with SA tool holder Fig 12 3 2 and Fig 12...

Страница 11: ...11 LAVINA 20 N PRO ELECTRICAL SCHEMES WITH YASKAWA INVERTER 208 240 Volt The motor is connected in Delta triangle 230 Volt reminder for the wire connection of the motor LAVINA 20 N PRO ELECTRICAL SCH...

Страница 12: ...012 12 LAVINA 20 NHV PRO ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 480 Volt The motor is connected in Star 380 Volt reminder for the wire connection of the motor LAVINA 20 NHV PRO ELECTRICAL SCHEME...

Страница 13: ...P 18 11 11 00 32 L20NP 18 11 11 00 33 L20NP 18 11 11 00 34 L20NP 18 11 11 00 35 L20NP 18 11 11 00 36 L20NP 18 11 11 00 37 L20NP 18 11 11 00 38 L20NP 18 11 11 00 39 L20NP 18 11 11 00 40 L20NP 18 11 11...

Страница 14: ...to take the security disc off Fig 8 5 2 By removing the flange by loosing four Hex cap bolts Fig 8 6 2 the sealer cap comes loose Fig 8 7 2 and the O ring can be checked or replaced Fig 8 8 2 Attenti...

Страница 15: ...he carriage Fig 14 Remove the pins the Seal Assembly L25P 01 01 00 00 and O rings D68 under Pulley unit Fig 8 15 Fig 8 16 and Fig 8 17 Continue see Paragraph Replacement of the pulley units Unscrew th...

Страница 16: ...icture Fig 8 27 Slide over the belt replacing tool in down position Fig 8 28 Lay the belt with only of its width showing over the pulleys Fig 8 29 and slowly begin to turn the belt replacing tool and...

Страница 17: ...t will be over tensioned and destroyed ATTENTION NEVER OVER TENSION THE BELT THE BELT WILL BE DAMAGED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Apply the seal ring in the channel of the aluminum...

Страница 18: ...sive Owner s Manual orginal language Lavina 20 N Pro 20 NHV Pro 2 2012 18 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technic...

Страница 19: ...Superabrasive Owner s Manual orginal language Lavina 20 N Pro 20 NHV Pro 2 2012 19...

Страница 20: ...Superabrasive Owner s Manual orginal language Lavina 20 N Pro 20 NHV Pro 2 2012 20...

Страница 21: ...luded This warranty is limited to repair or replacement of covered components and reasonable labor expenses All warranty returns must be shipped freight prepaid The above warranty conditions may be ch...

Страница 22: ...ed if the part ordered is wrong Item Number Description Qty Note 1 L20NP 01 00 00 00 Main Head 1 see fig 12 2 1 2 2 L20NP 02 00 00 00 Carriage with Control Box 1 see fig 12 12 3 D40L820 Vacuum Hose 2...

Страница 23: ...ble for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty Note 1 S203 Electro Motor 1 2 L20P 01 03 00 00 Base Plate Assembly 1...

Страница 24: ...s to provide the machine model and serial number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong L2...

Страница 25: ...NP 10 02 11 00 17 L20NP 28 03 11 00 18 L20NP 28 03 11 00 19 L20NP 28 03 11 00 20 L20NP 28 03 11 00 21 L20NP 28 03 11 00 22 L20NP 28 03 11 00 23 L20NP 28 03 11 00 24 L20NP 28 03 11 00 25 L20NP 28 03 11...

Страница 26: ...rdering the correct part and no shipping charges will be refunded if the part ordered is wrong L20NP 27 01 12 00 01 L20NP 27 01 12 00 02 L20NP 27 01 12 00 03 L20NP 27 01 12 00 04 L20NP 27 01 12 00 05...

Страница 27: ...rges will be refunded if the part ordered is wrong Item Number Description Qty 11 L20P 01 04 00 00 Bottom Cover Assembly 1 12 DIN6885A8x7x36 Key 1 13 L20SPS 00 00 00 08 Central Pulley 1 14 L25SPS 00 0...

Страница 28: ...L20NP 23 12 11 00 47 L20NP 23 12 11 00 48 L20NP 23 12 11 00 49 L20NP 23 12 11 00 50 L20NP 23 12 11 00 51 L20NP 23 12 11 00 52 L20NP 23 12 11 00 53 L20NP 23 12 11 00 54 L20NP 23 12 11 00 55 L20NP 23 1...

Страница 29: ...Qty 26 L25SPS 07 00 00 06 Fitting for Water 1 27 M12DIN127B Spring Washer 4 28 M12DIN125A Washer 4 29 D4x2x650 Seal 1 30 L25SPS 07 00 00 29 Rubber Buffer 2 31 M10x25DIN912 Screw 4 32 M10DIN127B Spring...

Страница 30: ...TWVA01200 V Ring Type A 1 51 A100 13943 86 Retaining Ring 1 52 L20P 01 00 00 35 Disc 1 53 6013 Roller Assembly 2 54 L25SPS 00 00 00 34 Distance Ring 1 55 L25SPS 00 00 00 23 Compensating Ring 1 56 B65D...

Страница 31: ...P 18 11 11 00 41 L20NP 18 11 11 00 42 L20NP 18 11 11 00 43 L20NP 25 11 11 00 44 L20NP 25 11 11 00 45 L20NP 25 11 11 00 46 L20NP 23 12 11 00 47 L20NP 23 12 11 00 48 L20NP 23 12 11 00 49 L20NP 23 12 11...

Страница 32: ...number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty 63 M16DIN934 Nut...

Страница 33: ...l and serial number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty 71...

Страница 34: ...ription Qty 1 L20P 02 01 00 00 Frame 1 2 L20SPS 02 05 00 00 Handle Assembly 1 3 L25SPS 02 00 00 18 Nut 2 4 A58194 Swivel Bolt 1 5 L20SPS 02 04 00 00 Wheel 2 6 L20SPS 02 00 00 19 Cap 2 7 M10x16DIN7991...

Страница 35: ...ers which enable the tool plate to float and follow the surface profile A tool can be attached with use of the tool holder key To order any parts customer has to provide the machine model and serial n...

Страница 36: ...3 11 00 22 L20NP 28 03 11 00 23 L20NP 28 03 11 00 24 L20NP 28 03 11 00 25 L20NP 28 03 11 00 26 L20NP 28 03 11 00 27 L20NP 20 10 11 00 28 L20NP 18 11 11 00 29 L20NP 18 11 11 00 30 L20NP 18 11 11 00 31...

Страница 37: ...o order any parts customer has to provide the machine model and serial number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if...

Страница 38: ...00 01 02 Metal Box Plate 1 5 CIMRVU2A0040FAA Inverter Yaskawa V1000 1 6 NB1 63 3P 32A Circuit Breaker 1 7 ER557850 Rail 2 8 M25x1 5 HO7BQ F4x4 Fitting with Cable 1 9 PKF32G424 Socket 1 10 PKE32M424 HO...

Страница 39: ...et 1 10 PKE16M444 HO7BQ F4x2 5 Plug with Cable 1 11 NB1 63 1P 4A Circuit Breaker 1 12 460 12 24V 50 46 4VA Transformer 1 13 SZ1RV1202 Potentiometer 1 14 NP2 BA21 Button 1 15 ZBPO Cap 3 16 NP2 BA42 But...

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