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Failure scenarios

Cause Of Failure

Approach

Insufficient

Filtrations

• Filter Bag Is Not Installed

Properly.

• Filter Bag Or Cartridge Is Clogged.

• Make Sure Parts Are Installed

Properly.

• Clean The Debris Or Residues

That Might Cause The Clog.

No Flow From

Outlet,High

Pressure

• Clogged Pipline / Filter Or Valve Is

Closed

• Clean The Pipline/Filter

• Open The Valve

Cleaned

Filter With High

Pressure

•

Cartridges / Filter Bag Are Seriously

Blocked.It Has Become Ineffective

• Cartridge / Filter Must Be Replace.

No Flow From

Outlet,No

Pressure

• Jammed Pump Impeller

• Pump Failure

• Clogged Inlet

• Closed Inlet Valve

• Clean/Free The Impeller

• Repair or New Pump

• Check The Inlet

• Open Inlet Valve

Bubbles From

Outlet

• Air Been Inhaled Into The Pump

Check For Leaking

• Loose Pipeline,Or In-Tank Air Line

Is Too Close To The Inlet

• Move The In-Tank Air Line

• Secure Or Reseal Inlet PipeLine

Pump Leaking

• Damaged Seal

• Damaged Pump Parts

• Replace Damaged Part

Burnt Motor

• Jammed Impeller

• Clean Impeller and Add Strainer

• Single-Phase Operation

• Install Overload Shut-Off Switch

• Check Power Switch

Pressure Gauge

Does Not Move

• Bad Pressure Gauge Seat Seal

• Damagd Pressure Gauge

• Reseal And Reinstall Pressure

Gauge

• New Pressure Gauge

Inaccurate

Pressure Gauge

• Gauge Is Leaking Fluid

• Damaged Diaphragm

• Defected Pressure Gauge

• Refill Guage With Water

• New Diaphragm

• New Pressure Gauge

Filter Top Cover

Is Leaking

•Debries Build Up On Cover

Packing

• Damaged Cover or Cover O-Ring

•Clean The O-Ring & Cover

Packing

• New Cover/ O-Ring

Low Flow And

No Sign Of Filter

Clogging

• Pump Is Spinning At The Wrong

Direction.

• Correct The Spinning Direction

• Clogged/Stucked Impeller

• Clogged/Blocked Foot Valve/

Strainer

• Remove/Clean The Impeller

• Remove/Clean Foot Valve/

Strainer

4.Troubleshooting

Содержание CL

Страница 1: ...OPERATION MANUAL SK SL GKD SKH GK CL Chemical Filter Superior Performance Unbeatable Pricing Pride in Workmanship Energy Efficient Rugged Construction Please Read This Manual Carfully Before Operating ...

Страница 2: ...aintenace 6 Filter Replacement 7 8 4 Troubleshooting 9 5 Appendix Type B Cartridge Nut Diagram 10 Type C Cartridge Plate Fixture Diagram 10 Type K Star Cloth Bag Diagram 11 Type P Paper Filter Diagram 11 Type U Bag and Type D Bag Cartridge Diagram 12 Part Reference Chart 13 6 Note 14 Filter Maintenance Card 15 Product Warranty 16 Table of Contents ...

Страница 3: ...Recommend Stiff Pipes Inside The Tank 7 Place The Machine In An Upright Position And On A Sturdy Resting Place 8 When The Pump In Outlet Are Lower Than The Liquid Level Of The Tank Install Valves On The In Outlet Pipe To Prevent Siphoning 9 Please Make Sure The In Outlet Connection Flange Are Equal In Diameter With In Outlet Flange Please Make Sure All The Bolts And Nuts Are Adequately Tightened I...

Страница 4: ...wing In Flow Monitor D During Normal Operation Please Examine If Air Is Being Sucked In Somewhere Along The Inlet Pipe 6 When The Pump Inlet And Outlet Are Lower Than The Liquid Level Of Tank Install A Chck Valves On The Inlet And Outlet Pipe To Prevent Siphoning 7 Install Check Valve on In Outlet If The Pump Is Located Under The Chemical Solution Water Tank For Easy Cleaning Maintenance Purpose E...

Страница 5: ...ve 19 To Tube 8 5 Before Turning The Power On Check the In Outlet Are Connect Correctly Example Sign of Damage on Pipeline In Outlet Valve Are Open ETC 6 After Above Procedure Turn On The Pump Make Sure The Pump Is Turning At the Right Direction If Not There Won t Be Water Coming Out From The Outlet Simply Switch It the Direction From Motor Junction Box 7 Make Sure Tube Valve 10 Is Close And Tube ...

Страница 6: ...hile Operating Rest Should Be Fully Closed Check Valve Function Specification on Pg 4 3 Valve E Should Be Fully Open When First Chamber Is The Only Operating Chamber Rest Should Be Closed Check Valve Function Specification on Pg 4 GKD Filter Replacement 1 Before Replacing The Filter Air Release Valve I Should Be Open and Solution Should Be Fully Drained 2 Please Read Page 15 before Removing the Ca...

Страница 7: ...r Cleaning Filter Maintenance 1 Put The Cartridges And Tamis Bags Into 5 HCl Solution Soak Them For 3 5 Hours And Then Clean Them With Water Please Do Not Scrub The Cartridge and Tamis bags 2 Rinse The Filter Medium With Clean Water 3 Filter Maintenance Card Pg 24 For Routine Filter Maintenance and Request Do Not Exceed 80 of Its Pressure Range Barrel Are Design To Withstand Maximum of 3kg of Pres...

Страница 8: ...r Handles 26 Clockwise To Close Counter Clockwise To Open 2 Before Opening The Cover 7 Drain The Air Out By Opening Air Release Valve 19 3 There Is One Nut 32 Inside Turn It Counterclockwise To Loosen It 4 Take The Stanchion Fastening Screw 32 Off The Filter Pick Up The Fixture Plate 33 5 The Medium Can Be Removed Easily And Then The Tamis Bag 29 Can Be Untied 6 Remove The Top Washer 35 Tamis Bag ...

Страница 9: ... Using Drain Valve 27 7 Close Drain Valve 27 After Rinse Assemble The Medium In The Reversed Steps Lock The Stanchion Fastening Screw 32 And Cover 7 The Filter Should Now Be Able To Function 8 For Star Cloth Bag Diatomite Can Be Use To Increase Filtration Maintenance Of Paper Filter Type Filter Medium Refer To Figure 4 Of The Appendix Page 19 1 Turn The Cover Handles 26 Clockwise To Close Counter ...

Страница 10: ...r Line Is Too Close To The Inlet Move The In Tank Air Line Secure Or Reseal Inlet PipeLine Pump Leaking Damaged Seal Damaged Pump Parts Replace Damaged Part Burnt Motor Jammed Impeller Clean Impeller and Add Strainer Single Phase Operation Install Overload Shut Off Switch Check Power Switch Pressure Gauge Does Not Move Bad Pressure Gauge Seat Seal Damagd Pressure Gauge Reseal And Reinstall Pressur...

Страница 11: ...10 Type B New Construction Old Construction 5 Appendix Type C 33 12 27 13 3 22 21 20 4 29 35 6 34 31 32 23 24 25 7 2 1 10 11 9 8 15 17 19 16 26 14 18 36 5 28 22 1 ...

Страница 12: ...11 Type K New Construction Old Construction Type P ...

Страница 13: ...12 Type U New Construction Type D ...

Страница 14: ...auge Diaphragm NBR EPT VITON 42 Filter Medium Bottom Packing NBR EPT VITON 16 Air Release Joint FRPP 43 Star Fasten Handle FRPP 17 Air Release Joint Seat with Gasket FRPP 45 Paper Center Tube PP 18 Air Release Pipe FRPP 47 Upper Disk set Cover FRPP 19 Air Release Valve FRPP 48 Lower Disk set Cover FRPP 19 1 Air Release Handle Spacer Packing NBR EPT VITON 49 Disk 20 pcs set FRPP 20 Cartridge PP 50 ...

Страница 15: ...iodically Make Sure It Is Normal Clean The Medium On Schedule To Prevent Clogging When The Pump Dry Runs For A Long Time The Liquid In The Pump Will Become Very Hot And Vaporize Pressure Will Build Up Inside The Barrel And Can Potentially Explode Make Sure In Outlet Are Open 6 Please Operate The Filter Only During Working Hours Unplug The Machine When It Is Not Operating To Prevent The Filter From...

Страница 16: ... Order To Maintain The Equipment Operator Must Fill The Card Truthfully 5 Have The Supervisor Manager Sign This Card Every Monday Signature Site No Date To Week Morning AM Afternoon PM Before After Appearance Signature Time Flow Pressure Kg Air Released Time Flow Pressure Kg Air Released Pressure Kg Pressure Kg Mon Tue Wed Thur Fri Sat Sun Site No Date To Week Morning AM Afternoon PM Before After ...

Страница 17: ...wing Conditions The Damage Is Caused By Non Permitted Repair Improper Maintenance Or Operation Damage that Is Caused By Natural Disasters Ex Fire Earthquake Etc Normal Wear And Tear Parts And Accessories Are Not Covered In The Warranty For Any Question Or Help Please Contact Our Dealer Or Super Giant Enterprise Directly Address No 7 Lane 404 Chung Cheng South Road Yen Hang Yung Kang Tainan Taiwan ...

Страница 18: ...村段升展機械 Tel 020 82691835 82602341 3 Fax 020 62351272 上海區江蘇省太倉市沙溪鎮岳王區鎮北路16號 215400 塑寶環保機械 Tel 0512 53303388 53303398 Fax 0512 53303588 總公司昇展實業股份有限公司台灣省台南市永康區中正南路404巷7號 Tel 886 6 2534546 2541601 Fax 886 6 2534226 2420509 While placing your order Please kindly provide us the following information 1 Chemical Name Concentration Temperature Specific Gravity Viscosity 2 Capacity needed __________L mi...

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