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EPJ SERIES INDIRECT WATER HEATERS – Installation and Service Manual 

 

 

8

 

Water Piping 

Section 3 

3.1 

BOILER WATER PIPING 

Connect boiler out (hot) supply piping to the “BOILER WATER IN” fitting on the tank. The “BOILER WATER 
OUT”  fitting  on  the tank  should be  piped to the boiler  return.  Use  Teflon tape, pipe dope, or  both  on  all 
threaded  fittings.  When  installing  the  pump  make  sure  that  the  direction  arrow  is  pointing  in  the  same 
direction  as  the flow.  The  use of  shut  off  valves  and  brass  or  dielectric  unions  are recommended  when 
installing your water heater for future service convenience and to prevent galvanic corrosion. 

To prevent heat loss due to gravity flow from the coil, a check valve or heat trap with a minimum 12 inch 
drop should be installed as close to the “boiler water in” fitting as practical. For systems with two or more 
circulators, a check valve may be used to prevent thermal siphoning from circulator draw.   

The heat output of the tank is based on the 

temperature

 and 

flow rate

 from the boiler supply. To ensure 

that  the  minimum  flow  rate  is  provided,  the  diameter  of  the  pipe  between  the  boiler  and  tank  must  be 

equivalent  to  or  larger  than

  the  diameter  of  Boiler  Water  connections  on  the  tank  (see  section 

1.2 

Dimensions

). There should be no excessive restrictions due to components (e.g. zone valve, check valve, 

fittings) or the design of the piping system (e.g. length of run, number of elbows). If a zone valve is used, it 
should be a minimum of 1” full port and have a flow coefficient of at least C

V

 = 8. 

Hot Water Priority 

A boiler system connected to multiple zones may be installed so that domestic water heating will be given 
priority over other zone heating. If hot water priority is used, preventative measures must be taken to ensure 
hot water priority during cold weather conditions does not result in freezing damage to the other zones. 

Zone Circulator System

 

This system is run the same as a standard heating zone except one zone is piped to the water heater and 
can be prioritized by using a zone circulator (pump).  

Zone Valve System

 

This system is run the same as a standard heating zone except one zone is piped to the water heater and 
can be prioritized by using a zone valve.  

3-way Zone Valve System

 

This system overrides the heat demands of all other zones when there is a heat demand from the water 
heater aquastat and diverts all boiler water to the water heater. There are three ports on a 3-way valve: a 
common port, a normally closed port, and a normally open port. The common port is connected to the boiler 
supply  side,  the  normally  open  port  is  connected  to  the  heating  zones,  and  the  normally  closed  port  is 
connected to the “boiler water in” fitting of the water heater. The 3-way valve normally allows boiler water 
to flow through the normally open port to the heating zones. When there is a heat demand from the water 
heater aquastat, the 3-way valve diverts all boiler water through the normally closed port to the water heater.  

Sample Systems

 

Although there are many possible system designs for your indirect water heater, a few of the most common 
are described below. Note that all zones can be controlled by using either circulators or zone valves as long 
as the adequate flow is provided. Always ensure that the circulator is correctly sized to provide the required 

Boiler Water Flow Rate

 to the water heater. 

 

 

Dedicated Single Boiler with Single Tank 

 

Radiant Floor / Baseboard with 3 Port Zone Valve – Domestic Priority 

 

Radiant Floor / Baseboard with 2 Port Zone Valve – Domestic Priority 

 

Radiant Floor / Baseboard Using Circulator and Domestic Hot Water Priority 

 

Multiple Water Heaters – Domestic Priority 

 

Multiple Water Heaters Piped in Series

 

Содержание EPJ-119-SC

Страница 1: ...anks 94 Riverside Drive North Vancouver B C V7H 2M6 Telephone 604 929 1214 www alliedboilers com Branches Calgary Edmonton Toronto Denver WARNING Read this manual and all information provided with the appliance before installation operation or service Failure to follow the instructions may result in severe personal injury death or substantial property damage Installation and service must be perfor...

Страница 2: ... 3 WATER PIPING 8 3 1 BOILER WATER PIPING 8 3 2 DOMESTIC WATER PIPING 12 3 3 T P RELIEF VALVE 13 3 4 WATER HAMMER 13 SECTION 4 WIRING 14 SECTION 5 STARTUP AND ADJUSTMENT 19 5 1 PRE START UP CHECKLIST 19 5 2 STARTUP INSTRUCTIONS 19 SECTION 6 WATER ADJUSTMENT 20 6 1 CONTROL AQUASTAT 20 6 2 AQUASTAT TEMPERATURE 20 6 3 TEMPERATURE ADJUSTMENT 21 SECTION 7 SERVICE AND MAINTENANCE 22 7 1 GENERAL OPERATIO...

Страница 3: ...put Required Btu h Standby Loss F hr EPJ 40 SC 8 2 6 194 160 102 000 0 6 EPJ 56 SC 8 3 2 236 189 119 000 0 5 EPJ 79 SC 13 10 7 348 281 179 000 0 5 EPJ 119 SC 15 7 5 492 391 250 000 0 4 Note Ratings are based on 180 F boiler supply and 58 F entering cold water OPERATING RESTRICTIONS Maximum Temperature for Tank 150 F Maximum Boiler Water Temperature 210 F Maximum Working Pressure for Tank 150 PSIG ...

Страница 4: ...25 23 10 2 21 EPJ 56 SC 62 52 28 26 10 2 21 EPJ 79 SC 69 60 31 28 9 1 23 EPJ 119 SC 65 52 39 37 11 2 28 CONNECTIONS NPT Model Cold Water Inlet Hot Water Outlet Boiler Water Outlet Boiler Water Inlet Relief Valve Sensor Well EPJ 40 SC M M 1 M 1 M F F EPJ 56 SC M M 1 M 1 M F F EPJ 79 SC M M 1 M 1 M F F EPJ 119 SC 1 M 1 M 1 M 1 M 1 F F Notes 1 Aquastat w well T P Relief Valve and Combi Tee Drain Valv...

Страница 5: ...ERS Installation and Service Manual 5 1 3 PRESSURE DROP CHART Boiler Water Pressure Drop through Coil EPJ 40 SC EPJ 56 SC EPJ 79 SC EPJ 119 SC 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 18 Pressure Drop Ft of Head Flow Rate US GPM ...

Страница 6: ...e or other flammable fuels or chemicals which have flammable vapors near the tank The vapors may be ignited by the heat or electronic components of the tank WARNING The indirect water heater should be located in an area where water leakage of the tank or its connections will not result in damage to the area adjacent to the appliance or to lower floors of the structure When such locations cannot be...

Страница 7: ...r Temperature for Tank 150 F Maximum Water Temperature for Coil 210 F Maximum Working Pressure for Tank 150 PSIG 2 5 WATER QUALITY Always use good quality water to prolong the life of the tank Water that is safe to drink and even city water is not necessarily good quality water for the tank The use of water treatment and filters can prevent corrosion and reduce sediment in the tank Water hardness ...

Страница 8: ...ken to ensure hot water priority during cold weather conditions does not result in freezing damage to the other zones Zone Circulator System This system is run the same as a standard heating zone except one zone is piped to the water heater and can be prioritized by using a zone circulator pump Zone Valve System This system is run the same as a standard heating zone except one zone is piped to the...

Страница 9: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 9 3 2 BOILER WATER PIPING DIAGRAMS BOILER WATER PIPING ...

Страница 10: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 10 BOILER WATER PIPING ...

Страница 11: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 11 BOILER WATER PIPING WITH MULTIPLE WATER HEATERS ...

Страница 12: ... be installed in accordance with the manufacturer s instructions Do not install any valve or restrictions between the expansion tank and the hot water tank Improper piping of the expansion tank check valve or backflow preventer could cause excessive pressure in the tank tank failure and substantial property damage A T P relief valve must be installed See section 3 5 T P Relief Valve for important ...

Страница 13: ...nt is immersed in water in the top of the tank No valve reducing coupling or other restriction is to be placed between the T P relief valve and the tank connection No valve reducing coupling pipe plug pipe cap or other restriction is to be placed in the discharge piping Improper placement or piping of the T P relief valve can cause severe personal injury death or substantial property damage The di...

Страница 14: ...dition They expand on and take precedence over any recommendations in this manual If there is any conflict in the above requirements the more stringent requirement applies The indirect water heater must be grounded in accordance with the above requirements Wire the aquastat in accordance with the aquastat manufacturer s instructions Wiring for the aquastat is typically connected through the juncti...

Страница 15: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 15 ...

Страница 16: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 16 ...

Страница 17: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 17 ...

Страница 18: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 18 ...

Страница 19: ...talled correctly no exposed high voltage wiring is present and the unit is properly grounded 5 2 STARTUP INSTRUCTIONS 1 Make sure all electrical power is OFF 2 Close the drain valve on tank 3 Open domestic water supply valve 4 Open the closest hot water faucet to vent air from the system 5 Close faucet when there is a constant flow of water 6 For boiler side piping follow boiler instructions to pu...

Страница 20: ...at faucets and a tank temperature not lower than 140 F 60 C to limit the potential for legionella pneumophila growth Contact your local health authority for more information 6 1 CONTROL AQUASTAT A control aquastat and thermowell must be installed in order to control the maximum temperature of the tank The upper limit of the aquastat s adjustable range must not exceed 150 F First install the well i...

Страница 21: ...e water to sit until another heat up cycle is initiated 4 Wait until the heat up cycle is completed 5 Recheck the water temperature at the faucet If the water at the faucet is colder than needed 1 If a thermostatic mixing valve is used check that it is properly set 2 Adjust the aquastat to a higher temperature setting 3 If a heat up cycle begins wait until the heat up cycle is completed and rechec...

Страница 22: ...spector for information on how to correct this situation Do not plug the temperature and pressure relief valve Hydrogen Sulfide gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen Sulfide gas is extremely flammable To prevent the possibility of injury under these conditions we recommend the hot water faucet to be open for ...

Страница 23: ...e T P relief valve after treatment f Close drain valve g Open domestic water inlet shut off valve Close hot water faucet after flow is established h Resume power 4 T P Relief Valve DANGER Before operating T P relief valve make sure no person is near the T P relief valve discharging piping Hot discharge water can cause severe personal injury or substantial property damage Check T P relief valve is ...

Страница 24: ...uate water heater Undersized boiler with no priority to domestic hot water Rewire for priority check sizing Slow Hot Water Recovery Undersized boiler with no priority to domestic hot water Rewire for priority check sizing Inadequate boiler water flow Check circulator sizing Ensure valve is open Purge and bleed piping Circulator capacity too low Replace circulator with correct one Scale build up in...

Страница 25: ...o the Warranty Registration section of the website to register your product warranty Option 2 Please fill out the required information on the card below detach insert in an envelope and mail with appropriate postage to Allied Engineering address provided on opposite side of card Note The Serial No and Model can be found on the rating plate The rating plate is located on the jacket of the tank near...

Страница 26: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 26 ...

Страница 27: ...EPJ SERIES INDIRECT WATER HEATERS Installation and Service Manual 27 NOTES Section 10 ...

Страница 28: ...on and Service Manual Manufacturers of Gas and Electric Boilers Heat Exchangers Electric Boosters Indirect Tanks 94 Riverside Drive North Vancouver B C V7H 2M6 Telephone 604 929 1214 www alliedboilers com Branches Calgary Edmonton Toronto Denver ...

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