SUNSTONE Orion mPulse Скачать руководство пользователя страница 19 | Manualshive

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SUNSTONE Orion mPulse Скачать руководство пользователя страница 19

Questions? Call or Text +1-801-658-0015 •

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The Micro Welder Experts

trode in the box labeled “10”. When the electrode makes contact with the welding plate, the welder will

release energy and a weld will occur.

Tip: When the electrode touches the workpiece, don’t back away from electrode until after the weld is com-

pleted. The Orion mPulse will automatically retract the electrode away from the workpiece by a few millimeters

when the weld occurs. This retraction assists in forming a more desirable weld spot. If you move the workpiece

away from the electrode just before or during the weld, the weld will not occur.

• Next, adjust the Weld Energy Level to 20 ws using the Energy Bar and/or Plus and Minus buttons. Then

touch the electrode to the box labeled “20”. You will see a difference between the 7 ws weld and the 20

ws weld. The spot size will be larger and the weld will be deeper.

• Use the provided stainless steel weld plate as a guide to try different settings. Make several welds on

the weld plate to get comfortable with the stylus and the different weld parameters.

• Disregard the higher numbers and agitation labels on the welding plate. Other Orion pulse arc welders

have higher energy levels and have agitation features which the mPulse does not. See your Sunstone

dealer to learn more about more advanced models and the features they provide.

Read the Safety Guide & Pulse Arc Welding Workbook

Proficiency in using the Orion mPulse pulse arc welder can be achieved in two ways:
First, use the welder often and experiment with different power settings, different types of metal, and the angle

at which you touch the electrode to the workpiece.
Second, carefully read the Safety Guide & Pulse Arc Welding Workbook to more fully understand the science

behind the weld. The workbook also provides useful tips specific to different types of metals and how to use the

welder in different applications. The workbook can be found together with this user manual. If the workbook is

missing, call Sunstone for a complimentary replacement copy at +1 801-658-0015.

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Содержание Orion mPulse

Страница 1: ...Orion mPulse Users Guide Version 20220111 Part 1227...

Страница 2: ...NY THIRD PARTY PRODUCTS THAT ARE USED IN OR WITH THE SUNSTONE ENGINEERING LLC PRODUCT EVEN IF SUNSTONE ENGINEERING LLC HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES WITHOUT LIMITING THE FOREGOIN...

Страница 3: ...ng Options 2 How to Adjust Microscope Focus 5 How to Place the Welding Stylus 5 Electrode Setup 6 Electrode Care 7 Shield Gas Setup 9 Microscope Tips 10 Microscope LCD Filter Shutter System 11 How to...

Страница 4: ......

Страница 5: ...Cables The Orion mPulse cable connections vary If you purchased the darkening lens or the microscope cabling needs change slightly The darkening lens or microscope will automatically darken when the w...

Страница 6: ...switch C on the back of the welder Microscope Arm Mounting Options If you purchased the Orion mPulse with a microscope carefully follow these instructions Mounting Option 1 Clamp to Table This option...

Страница 7: ...ssembly A up slide the arm onto the table as shown in Figure 3 1 A plastic cable guide cover E can be clipped on over the angled bracket if desired See Figure 3 2 Mounting Option 2 Bolt through Table...

Страница 8: ...Figure 4 2 ARM TENSION ADJUSTMENT The spring tension is factory pre set but should chang es be desired the tension can be adjusted by turning a hex screw located on the arm joint as shown in Figure 4...

Страница 9: ...e correct focus location Focus the microscope until the texture on the skin of your finger is clearly visible How to Place the Welding Stylus If using a microscope with the Orion mPulse insert the Wel...

Страница 10: ...Hull E for proper Electrode D positioning Stylus Shaft A Collet B Collet Cap C Electrode D Stylus Hull E Stylus Components Figure 6 1 Electrode Setup The Orion mPulse comes standard with a 1 0mm elec...

Страница 11: ...place See Figure 7 1 Electrode Care WORKPIECE ELECTRODE PRESSURE Touch the workpiece to the electrode with very light pressure Too much pressure will cause the workpiece to stick to the electrode and...

Страница 12: ...with your index finger while twisting the electrode with the thumb and middle finger See Figure 8 2 Once the electrode is sharp and clean turn off the rotary tool and insert the electrode back into th...

Страница 13: ...such as 99 996 pure argon Argon 4 6 to prevent these effects PRESSURIZED GAS SAFETY There are several important rules that should be fol lowed when using a compressed shielding gas such as argon Alwa...

Страница 14: ...o the gas port on the back of the power supply Tug gently on the tube to verify a tight fit Connect the other end of the gas tubing to the gas regulator Open the gas tank at the main valve slowly The...

Страница 15: ...kpiece to the electrode Once you feel comfortable attach the alligator clip to the workpiece and enable welds by touching the Play button to begin welding Note Be mindful of your energy setting Too mu...

Страница 16: ...Energy Level This number represents the amount weld energy level in Joules ready to be released through the electrode Energy Bar Use a finger and slide horizontally to adjust the weld energy level in...

Страница 17: ...the Weld Energy Level Play Pause Button When the Orion mPulse is initially powered on the Play Pause button D will be in the Pause mode The welder will not operate while in Pause mode To operate the w...

Страница 18: ...hed to the welding plate or any workpiece Don t worry about the alligator clip yet Make sure your eyes are protected by properly using the darkening lens or microscope Never operate the welder without...

Страница 19: ...as a guide to try different settings Make several welds on the weld plate to get comfortable with the stylus and the different weld parameters Disregard the higher numbers and agitation labels on the...

Страница 20: ...Sharp 10 ws Earring Post Metal Tip Shape Energy Notes 14k Gold Sharp 10 ws T Joint weld with 45 electrode angle T Joint Weld 24k Gold Sharp 10 ws Silver Sharp 12 ws Platinum Sharp 12 ws Stainless Ste...

Страница 21: ...hing work piece next to wire Add Metal Weld 24k Gold Sharp 15 ws Silver Sharp 20 ws Platinum Sharp 20 ws Stainless Steel Sharp 15 ws Palladium Sharp 15 ws Titanium Sharp 20 ws Brass Sharp 17 ws Retip...

Страница 22: ...sized and right priced 3 30 Joules 1 0 1 5 mm Spot Size 1 weld every 2 seconds Orion 100c When you need a bit more power a bit more energy control try the 100c 3 100 Joules 0 75 2 5 mm Spot Size 1 we...

Страница 23: ...c welder Most of the features and power you ll need 1 150 Joules 0 5 3 5 mm Spot Size 1 weld every 0 2 seconds Orion 200i For large shops who value production efficiencies or for the master welders wh...

Страница 24: ...Ste 5 Payson UT 84651 USA Tel 1 801 658 0015 wwww sunstonewelders com 2022 Sunstone Engineering LLC Safety information subject to change Sunstone and Orion are trademarks of Sunstone Engineering LLC 2...

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