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No. CM2020E-3

Maintenance Manual

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These Products should be handled, installed and maintained by trained technicians.

Carefully read the maintenance manual before use.

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A copy of this maintenance manual should be sent to the actual user.

■

This maintenance manual should be kept by the user for future reference.

BUDDYBOX®

Bevel BUDDYBOX® 4 Series
Bevel BUDDYBOX® 5 Series
Helical BUDDYBOX®
Application Product

BUDDYBOX® with Torque Limiter

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CAUTION

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Содержание Bevel BUDDYBOX 4 Series

Страница 1: ...fully read the maintenance manual before use A copy of this maintenance manual should be sent to the actual user This maintenance manual should be kept by the user for future reference BUDDYBOX Bevel...

Страница 2: ...d by trained technicians otherwise electric shock injury fire or damage to the equipment may result In the case of disassembly assembly or overhaul of this device contact the nearest authorized servic...

Страница 3: ...common Gearmotor Reducer Application product Without brake With brake Mark Common Application Product Contents Common Introduction Safety Precautions 1 Introduction Reading the Maintenance Manual Tabl...

Страница 4: ...ICE FACTOR MODEL N m J A P A N 1 Type of gearmotor Refer to page 4 2 Reduction ratio Service factor Allowable input capacity and speed r min Allowable output torque 3 Serial No Motor capacity Characte...

Страница 5: ...P With premium efficiency 3 phase motor AV With 3 phase motor for inverter drive AF motor AP With premium efficiency 3 phase motor for inverter drive TL With Torque limiter Output shaft projection Bla...

Страница 6: ...es 5 Series LH M 1 LH M 3 LH M 2 LH M 4 LV M 6 LV M 5 LH M 1 LH M 3 LH M 2 LH M 4 LV M 6 LV M 5 A A A A Ratio 19 305 Ratio 11 18 364 4365 A Ratio 19 305 Ratio 364 4365 A Ratio 19 305 Ratio 11 18 364 4...

Страница 7: ...Table 2 Oil filler plug Oil level Oli gauge Oil drain plug B B A A B A A A B A EH M 3 EH M 2 EH M 1 Down Up EH M 4 Down Up Down Up Down Up EV M 6 EV M 5 Down Up A Ratio 21 305 Ratio 11 18 364 4365 A...

Страница 8: ...types of motors Driving power V Inverter driven AF Motor Blank Commercial power driven Protection method A Increased safety explosion proof Indoor B Increased safety explosion proof Outdoor C Explosi...

Страница 9: ...ays Replace the deteriorated parts with new parts 2 Make sure that there is no abnormal noise vibration or temperature rise when starting Make sure that the brake functions normally when for types wit...

Страница 10: ...t damage for extremely oil sensitive applications such as food production machine Otherwise it may cause defective products by oil leakage when failure occurs or at the end of lifetime 4 1 Place of in...

Страница 11: ...ise looking from the anti load side This direction is as shown by the arrow in Fig 3 and 4 Exchange connection R and T in Fig 25 on page 21 with each other when rotating in the opposite direction Redu...

Страница 12: ...specification 2 When Using with Chain Sprocket and Gear Make the tension angle of the chain perpendicular to the shaft Refer to your catalog and other materials on chain for correct tension Use sprock...

Страница 13: ...se Jigs as shown in Fig 8 can help smooth insertion when the fitting is especially tight Fig 8 Coupling jig e c b a d a Retaining ring b Spacer c Thrust bearing d Nut e Bolt Hollow shaft conforms to J...

Страница 14: ...trength ranking by 10 9 or above 6 Bolts must be made to lock when a torque arm is used The method to lock is to use U nut or spring washer or to supply adhesive for locking screw etc Note As shock ab...

Страница 15: ...smashed they are afraid that spring washers have no function for shock absorbing and that BUDDYBOX and the machine of the customer are suffered too much force In the case of using double nuts be care...

Страница 16: ...g Set screw Bearing Machine side Fig 14 Securing with stepped shaft Fig 15 Securing with spacer Driven shaft without steps Fig 16 Securing with set screw and stopper ring Driven shaft without steps Fi...

Страница 17: ...ise not diagonally one by one while keeping the two plates in parallel evenly It is recommended that in this case each bolt be tightened by 30 degrees at each tightening step 6 After the shrink disk h...

Страница 18: ...ing force should be just enough so that the bolt touches the spot facing hole lightly about the force of hand tightening the bolt directly Fig 21 Bush Attachment to the Reducer Fig 22 Opening between...

Страница 19: ...bolt in the designated order slowly until they separate from the thrust collar of the spot facing hole 2 Pound the flange of the taper grip lightly with a wooden or a plastic hammer Now the reducer i...

Страница 20: ...leakage breaker in addition to overload protector Do not touch the terminal when measuring insulation resistance Electric shock may occur otherwise Use electromagnetic switch on the primary side 3 con...

Страница 21: ...less 500V 1M or more Reference The following equations are shown in JEC 2100 R or Rated voltage V Rated output kW 1000 M R or Rated voltage V Speed r min 3 Rated output kW 2000 0 5 M Do not turn the p...

Страница 22: ...leted wiring MCM ON MC ON MC OFF When at low speed 8P MCL ON MCH1 OFF MCH2 OFF When at high speed 4P MCL OFF MCH1 ON MCH2 ON Control Panel Control Panel Motor Motor MC Electromagnetic contactor OLR Ov...

Страница 23: ...r oil drained before shipping Supply recommended lubrication oil before operation Some models need supply of lubrication oil at two places for output side BUDDYBOX and input side CYCLO Check the follo...

Страница 24: ...e gearmotor or reducer that is damaged Otherwise it may cause injury or damage to the equipment SDT cannot be responsible for damage or injury caused by products modified by the customer It exceeds th...

Страница 25: ...7 4E17 4D18 4E18 4F18 4E19 4F19 Double stage CYCLO 4A10DA 4A12DA 4A12DB 4B12DA 4B12DB 4B14DA 4B14DB 4C14DA 4C14DB 4C14DC 4C16DA 4C16DB 4D16DA 4D16DB 4D17DB 4D17DC 4E17DA 4E17DB 4E17DC 4D18DA 4D18DB 4E...

Страница 26: ...GEAR SE 100 150 BONNOC M 100 150 BONNOC TS 150 Daphne Super Gear Oil 100 150 Shell Omala S2 G 100 150 Spartan EP 150 Mobilgear 600 XP 100 150 Gulf EP Lubricant HD 100 150 Meropa 100 150 Energol GR XP...

Страница 27: ...8 0 7 G 0 7 0 9 5Z11 0 9 1 7 0 9 0 7 1 0 5Z12 0 9 1 8 0 9 0 8 1 0 5A11 1 6 3 1 1 6 0 8 1 4 1 9 5A12 1 7 3 2 1 7 1 4 1 9 5A14 1 9 3 6 1 9 1 7 2 2 5B12 2 7 5 2 2 7 1 6 2 3 3 1 5B14 2 9 5 5 2 9 2 5 3 3 5...

Страница 28: ...el gear Input side CYCLO Drive G Grease lubrication Refer to table 20 on page 30 for amount of grease when refilling Frame size Attachment direction Y1 F1 G1 K1 V1 Y2 F2 G2 K2 V2 W2 Y3 F3 G3 K3 V3 W3...

Страница 29: ...3 5 4 2 2 5 4 2 9 0 7 0 Input side 0 9 0 9 0 9 0 9 G G Note shows number 0 or 5 Double Stage Type Output side Helical gear Input side CYCLO Drive G Grease lubrication Refer to Table 21 on page 31 for...

Страница 30: ...A while checking the level of oil surface through the oil level gauge Bevel BUDDYBOX 4Series can be shorter oil filling time with using both oil supply port B At first remove the plug on oil supply po...

Страница 31: ...ain plugs on oil discharge port to discharge oil Drain 2ports Oil supply port Oil gauge Oil discharge port Casing Air vent plug Locations example of oil supply discharge ports Detail of oil supply por...

Страница 32: ...nterval Grease lubricated Long life type models section in Table 8 on page 24 These models are filled with long life grease BEN10 No 2 This enables operation for extended periods without supplying How...

Страница 33: ...to apply Sufficient amount of grease for each supply is about 1 3 1 2 of the reduction part Table 20 Approximate Amount of Grease Supply for Bevel BUDDYBOX g BBB 5 Series BBB 4 Series Single Stage Ty...

Страница 34: ...grease for grease lubricated models excl maintenance free type 1 Remove the grease discharge plug from the outside cover 2 Supply grease with a grease gun from the grease nipple in the inside cover se...

Страница 35: ...or servicing The motor stops The key is missing Install a key The bearing is burned Return the unit to factory for servicing Poor adjustment of protective device Adjust the protective device The motor...

Страница 36: ...oad Decrease the load change Grounding overcurrent Grounding on the output side Make correction to eliminate grounding DC overcurrent Short circuiting on the output side Make correction to eliminatge...

Страница 37: ...15 Hexagon socket head bolt 52 Ring gear housing 3 Rectangular parallel key 16 Collar 53 Ring gear pin 4 Hollow shaft 17 Hexagon socket head bolt 54 Spacer ring 5 Cover 18 Oil seal 55 Pin carrier rol...

Страница 38: ...haft 2 Gear 17 Hexagon socket head bolt 52 Ring gear housing 67 Collar 3 Rectangular parallel key 18 Spring washer 53 Ring gear pin 68 Spacer 4 Hollow shaft 19 End plate 54 Spacer ring 69 Spacer 5 Cov...

Страница 39: ...Pinion shaft spacer 53 Ring gear pin 66 High speed shaft 4 Cover 17 Oil seal 54 Spacer ring 67 Collar 5 Gear 18 Hexagon socket head plug 55 Eccentric bearing 68 Spacer 6 Hexagon head bolt 19 Seal cap...

Страница 40: ...of Frame Size 180 and Longer Table 27 Main parts of motor No Part name No Part name No Part name 1 Bearing cover 7 Rotor core 13 Motor shaft bearing A 2 Motor shaft bearing B 8 Stationary core 14 Oil...

Страница 41: ...with Torque Limiter This manual covers the torque limiter unit For information on handling the reducer unit and the motor unit see P1 39 Contents 11 Wiring 42 12 Adjusting Preset Torque 44 13 Daily I...

Страница 42: ...switch terminals 2 Of the three lead wires connect as follows For contact point a terminal symbols C COMMON and NO NORMALLY OPEN For contact point b terminal symbols C COMMON and NC NORMALLY CLOSED 3...

Страница 43: ...inductive load is a power factor of 0 4 AC or more or a time constant of 7 ms DC or less 3 A lamp load is a load with an inrush current 10 times as high 4 A motor load is a load with inrush current 6...

Страница 44: ...le in the catalog An index 4 is stamped in the cut on the side of the threaded section of the adjustment bolt 2 The index 4 is aligned with the end face of the case cover 3 when the mark 5 on the adju...

Страница 45: ...artup the dog moves from its stopped condition 3 Oil leakage Check to determine whether oil has leaked into the switch box If oil leaks in the limit switch may not activate preventing the torque limit...

Страница 46: ...nting position Frame size Mounting position Y1 F1 G1 K1 V1 Y2 F2 G2 K2 V2 W2 Y3 F3 G3 K3 V3 W3 Y4 F4 G4 K4 W4 Y5 F5 G5 K5 V5 Y6 F6 G6 K6 V6 Y2 F2 G2 K2 V2 W2 Y4 F4 G4 K4 W4 Output side Input side Outp...

Страница 47: ...h 100 being the preset torque Accuracy is within 10 of the overall load range 2 A Type Torque Indicator The A type torque indicator displays load factors of 60 100 depending on the combination of pres...

Страница 48: ...th Torque Limiter Application Product 48 15 1 Construction Drawings Cross section B B B B A A Input side Output side 35 20 36 34 21 30 32 22 5 6 4 31 25 3 Fig 43 Single stage type bevel gear or helica...

Страница 49: ...nternal cover Motor flange bracket 5 Dog bar 6 Bushing 7 Spring 8 Spring holder plate A 9 Spring holder plate B 10 Spring case 11 Case cover 12 Adjustment bolt 13 Adjustment scale plate 14 Switch box...

Страница 50: ...Insulation board 29 Upper nut 51 Spring holder plate A 5 Microswitch for stopping motor 30 Toothed washer 52 Spring case 6 Philips pan head machine screw 31 Dog 53 Spring 7 Motor assembly mounting ba...

Страница 51: ...ing the above warranty the warranty as set forth herein does not apply to any problem or damage to the product caused by 1 Installation connection combination or integration of the product with or int...

Страница 52: ...48011 Bilbao Vizcaya Spain TEL 34 9448 05389 FAX 34 9448 01550 United Kingdom SM Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United...

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