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Sumitomo Drive Technologies HYPONIC DRIVE, Инструкция по эксплуатации, Страница: 16 / 56

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15

5. Coupling with Other Machines

CAUTION

Confirm the rotation direction before coupling the unit with the driven machine. Incorrect
rotation direction may cause personal injury or damage to the equipment.

When operating the gearmotor alone (uncoupled), remove the key that is temporarily
attached to the output shaft; otherwise, personal injury may result.

Cover the rotating parts; otherwise, personal injury may result.

When coupling the gearmotor with a load, check that the centering, the belt tension and
parallelism of the pulleys are within the specified limits. When the unit is directly coupled
with another machine, check that the direct coupling accuracy is within the specified limits.
When a belt is used for coupling the unit with another machine, check the belt tension.
Correctly tighten bolts on the pulley and coupling before operation; otherwise, personal
injury may result because of misalignment.

COMMON

5. Coupling with Other Machines

Содержание HYPONIC DRIVE

Страница 1: ...d maintained by trained technicians Carefully read the instruction manual before use A copy of this instruction manual should be sent to the actual user This instruction manual should be retained by t...

Страница 2: ...ould supervise the transport installation plumbing wiring operation maintenance and inspection of the equipment so as to avoid a potentially nazardous sitnation that may result in electrical shock fir...

Страница 3: ...nd Maintenance 38 9 Brake Maintenance 40 10 Troubleshooting 50 11 Construction Drawings 52 12 Warranty 54 CONTENTS How to Refer to the Maintenance Manual This maintenance manual is common for Hyponic...

Страница 4: ...r to page 4 Spec code Refer to page 5 Note 1 4 Motor type Refer to page 6 5 Type of a brake for a motor with brake Refer to page 6 Tabel 1 Motor Characteristics Brake torque for a motor with brake Cur...

Страница 5: ...lever device Shaft Spec Metric Size Inch Size AGMA I AGMA II AGMA III Symbol Blank Y YA YB YC Input Power 004 40W 0025 25W 0015 15W 006 009 01 02 03 05 08 60W 90W 0 1kW 0 2kW 0 25kW 0 4kW 0 55kW 1 0...

Страница 6: ...230 400 220 380 220 380 220 380 220 440 230 400 230 400 220 380 220 380 2 4 1 D B B 8 C C L 8 C 9 J U A E C K F G 9 3rd digit Location Indoor type Outdoor type Light dust proof type Increased safety...

Страница 7: ...3 phase inverter motor Fast braking action FB 01A1 0 1kW 0 1kW 0 15 0 2 0 015 0 02 FB 02A1 0 2kW 0 1kW 0 2kW 0 08 0 12 FB 05A1 0 25kW 0 4kW 0 2kW 0 2kW 0 1 0 15 0 03 0 07 0 01 0 015 FB 1D 0 55kW 0 75...

Страница 8: ...t there is no abnormal sound vibration or heat built up If supplied as a brakemotor verify that the brake operates properly If any anomaly is observed contact our nearest agent distributor or sales of...

Страница 9: ...contamination install an oil pan or other such device to cope with oil leakage due to failure or breakdown otherwise oil leakage may damage products 4 1 Installation Location Ambient temperature 10 C...

Страница 10: ...aft 03 07 17 1010 Apply molybdenum disulfide grease to the surface of a driven shaft and the inner surface of a hollow shaft Then insert the Drive into the driven shaft If the fitting is too tight lig...

Страница 11: ...olt d b a c b 1 Method to avoid the Drive from slipping away from a driven machine Fig 3 5 03 07 17 1010 Fig 3 Fixed by spacer and plate Fig 4 Fixed by end plate Fig 5 Fixed by set screw and stopper r...

Страница 12: ...versing of the rotating direction insert a rubber bushing between the torque arm and securing bolt or spacer in order to relax impact load Table 3 Size of hexagon socket head bolt Frame size Bolt 03 M...

Страница 13: ...is made according to the tolerances of JIS H8 If you experience impact or notice a large radial load with the hollow shaft further tighten the fitting between the hollow shaft and the driven shaft We...

Страница 14: ...ee from excess force Don t fix the torque arm by anti rotation bolts For such applications as requiring frequent start and stop or frequent reversing of the rotating direction insert a rubber bushing...

Страница 15: ...e alignment between the Drive and shaft to be driven so that the Drive is free from excess force Fig 18 Flange coupling Bearing unit Bearing unit HYPONIC DRIVE hollow shaft type The concentricity betw...

Страница 16: ...parts otherwise personal injury may result When coupling the gearmotor with a load check that the centering the belt tension and parallelism of the pulleys are within the specified limits When the un...

Страница 17: ...tation of 3 phase motor 3 phase high efficiency motor 16 COMMON Frame size Rotation direction Reduction ratio 03 07 17 1010 1110 1210 1310 1410 1510 1120 1220 1320 1420 1520 1521 1522 1230 1330 1430 1...

Страница 18: ...0 33 35 370 40 43 45 470 50 53 54 55 1630 1631 1240 1340 1440 1540 1640 5 80 100 120 160 200 240 5 7 5 10 12 80 100 120 150 200 240 5 10 15 20 25 30 40 50 60 10 15 20 25 30 5 7 5 10 15 20 10 15 20 25...

Страница 19: ...pe L Type L Type T Type T Type Frame size Reduction ratio 190 20 23 25 270 30 33 35 370 40 43 45 470 50 53 54 55 60 63 64 1340 1440 1540 7 5 10 15 20 30 40 50 60 10 15 20 25 30 40 50 60 10 15 20 25 30...

Страница 20: ...gearmotor side with respect to the length of the shaft Fig 24 3 When using a V belt Excessive V belt tension will damage the shaft and bearing Refer to the V belt catalog for proper tension The paral...

Страница 21: ...r fire may result Do not forcibly curve pull or clamp the power cable and lead wires otherwise electric shock or fire may result Correctly ground the grounding bolt otherwise electric shock may result...

Страница 22: ...ter to drive the motor mount a suppresser filter or reactor on the inverter side or provide reinforced insulation on the motor side otherwise dielectric breakdown may couse fire or damage to the equip...

Страница 23: ...on test electrification time etc Usually the insulation resistance exceeds the values shown in Table 6 Megohmmeter voltage Insulation resistance R 500V 1M or more Table 6 Insulation resistance Referen...

Страница 24: ...03 05 07 17 1240 17 1240 15 17 1240 17 1240 17 1240 15 17 1240 25 40 40 60 90 15 25 40 40 60 90 40 60 90 16 22 32 17 1240 17 1240 15 17 1240 40 60 90 Table 8 0 1 0 4kW Capacitor start and run type Si...

Страница 25: ...referred to us Refer to connection diagram on the motor when sharing power supply 15 90W 3 phase motor 3 phase high efficiency motor 0 1 7 5kW 3 phase inverter motor 3 phase inverter motor 7 5kW Moto...

Страница 26: ...r proof dust proof box for water proof type otherwise electrical shock fire or damage to the equipment may result A capacitor is not water proofed for water proof type This drawing shows for a motor b...

Страница 27: ...water proof dust proof box for water proof type otherwise electrical shock fire or damage to the equipment may result A capacitor is not water proofed for water proof type This drawing shows for a mo...

Страница 28: ...SB 004 Note 2 A rectifier is built in the brake of motors for MB 003 MB005 A rectifier is supplied separately for water proof type Note 3 Do not open water proof dust proof box for water proof type ot...

Страница 29: ...current shown on the name plate is recommended for the fast braking action Refer to page 6 table 1 2 for brake type This drawing shows for a motor based on standard specification for domestic market...

Страница 30: ...trol panel Terminal box Nomal braking action Fast braking action Control panel Terminal box Control panel Terminal box Control panel Terminal box Control panel Terminal box Note 1 A rectifier is suppl...

Страница 31: ...W2 U2 Forward Reverse Forward Reverse Rectifier Brake Motor Control panel Terminal box Nomal braking action Fast braking action Control panel Terminal box Control panel Terminal box Control panel Ter...

Страница 32: ...Varistor VR Capacity Input power AC200V 230V AC380V 460V Rated voltage of varistor AC260V 300V AC510V Voltage of varistor 430V 470V 820V Rated power of varistor FB 02A1 05A1 0 25Watt or more 0 4Watt o...

Страница 33: ...er stopping accuracy DC braking capacity for DC coil loading exceeding 5 times the braking current shown on the name plate is recommended for the fast braking action Note 1 A rectifier is supplied sep...

Страница 34: ...Nomal braking action Fast braking action Control panel Terminal box Control panel Terminal box Control panel Terminal box Control panel Terminal box Nomal braking action Fast braking action Control p...

Страница 35: ...action Fast braking action Control panel Terminal box Control panel Terminal box Control panel Terminal box Control panel Terminal box Nomal braking action Fast braking action Control panel Terminal b...

Страница 36: ...ast braking action Use fast braking action for lifting devices or for better stopping accuracy Use fast braking action when a leading capacitor is used For 15W 90W single phase capacitor run type moto...

Страница 37: ...ening of the gearmotor otherwise electric shock personal injury fire or damage to the equipment may result The gearmotor becomes very hot during operation Do not touch or come in contact with the unit...

Страница 38: ...abnormally high 1 Is the voltage rise or drop substantial 2 Is the ambient temperature too high 3 Does the current flowing to the gearmotor exceed the rated current shown on the rating plate If any a...

Страница 39: ...ed gearmotors otherwise personal injury fire or damage to the equipment may result We can not assume any responsibility for damage or injury resulting from an unauthorized modification by a customer D...

Страница 40: ...xtended period of time the brake lining becomes abraded Check the brake gap occasionally following instructions in section 9 Brake Inspection Maintenance p 40 48 Surface temperature Is the surface tem...

Страница 41: ...A1 1D 2D 3D 5B 8B 10B1 and 15B1 outdoor type DANGER Do not handle the unit when cables are live Be sure to turn off the power otherwise electric shock may result When the motor is used for lifting do...

Страница 42: ...rt name 1 Brake restraining bolt 2 Stationary 3 Armature plate 4 Lining with fan 5 Setting bolt 6 Retaning ring 7 Cover 8 Torque spring Fig 33 SB 004 Fig 34 SB 004 water proof type G G 9 1 Constructio...

Страница 43: ...Stationary 7 Boss 8 Boss setting bolt 9 Brake restraining bolt 10 Fixed plate Fig 35 MB 003 005 Fig 36 MB 003 005 Water proof type No Part name 1 Stationary core 2 Spacer 3 Brake lining 4 Assembling b...

Страница 44: ...ed plate 16 Armature plate 17 Spring 18 Electromagnetic coil 19 Ball bearing 20 Motor shaft Fig 39 FB 2D 3 11 4 10 9 7 8 13 14 15 16 17 18 19 20 12 5 6 1 2 No Part name 1 Stationary core 2 Release fit...

Страница 45: ...aring 21 Motor shaft Fig 40 FB 3D 3 11 4 10 9 7 8 13 14 15 16 17 18 19 20 12 5 6 1 2 No Part name 1 Stationary core 2 Release fitting 3 Stud bolt 4 Adjusting washer 5 Manual release prevention spacer...

Страница 46: ...olt 7 Spring washer 8 Gap adjusting nut 9 Brake lining 10 Boss 11 Shaft retaining C ring 12 Cover 13 Fan set bolt 14 Fan 15 Leaf spring 16 Fixed plate 17 Armature core 18 Spring 19 Electromagnetic coi...

Страница 47: ...e released Be careful not to turn the brake release bolts excessively Check to see if the brake is released while turning the brake release bolts See Fig 43 2 To return to the original state after rel...

Страница 48: ...performance by turning the system power on and off a few times 4 Install cover 7 FB 1D See Fig 38 on page 43 1 Remove assemble bolt 4 and manual release prevention spacer 3 2 Remove cover 3 3 Remove f...

Страница 49: ...ase bolt 4 and spacer 5 Then install assemble bolt 4 and manual release prevention spacer 3 FB 3D See Fig 40 on page 44 1 Remove assemble bolt 4 and manual release prevention spacer 3 2 Remove cover 3...

Страница 50: ...tall assemble bolt 6 and manual release prevention spacer 5 Table 13 Brake Lining Dimension 9 5 Brake Lining Replacement When the thickness of the brake lining has reached the limit shown in Table 13...

Страница 51: ...friction surface Consult with the certified service shop Brake Poor gap adjustment Fine adjustment of brake gap P 46 49 Defective gear drives due to overloading etc Consult with the certified service...

Страница 52: ...t with the certified service shop Releasing bolt not returned to the original position Ineffective braking function Inverter tripping Brake does not work Return the bolt to the original position and r...

Страница 53: ...nion shaft 12 Stationary core No Part name 13 Rotor core 14 Rotor conductor short circuit ring 15 Stator windings 16 End bracket 17 Bearing metal 18 Bearing metal 11 Construction Drawings Fig 44 RNFM0...

Страница 54: ...ypoid pinion shaft 11 Motor frame 12 Stationary core 13 Rotor core No Part name 15 Rotor conductor short circuit ring 16 Fan 17 Fan cover 18 End bracket 19 Bearing metal 20 Bearing metal 7 Pinion shaf...

Страница 55: ...hich are supplied or designated by the Buyer or its customers 7 earthquake fire flood sea breeze gas thunder acts of God or any other reasons beyond the control of the Seller 8 waste exhaustion normal...

Страница 56: ...M Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United Kingdom TEL 44 1482 790340 FAX 44 1482 790321 Turkey SM Cyclo Turkey G Aktar m S...

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