Section 2
11
TS20C USER MANUAL
DESCRIPTION
2.1
INTRODUCTION
The design of the Sullair TS20C/V200TS compressor
unit is a two stage, positive displacement, flood
lubricated one. A complete package includes the:
• Compressor unit
• Electric motor
• MFV STR/Variable speed drive
• Compressor inlet and discharge systems
• Compressor lubrication and cooling system
• Capacity control system
• Supervisor™ Controller
• Aftercooler
• Moisture separator
• Moisture Trap
• Heavy gauge steel mounting frame
Although the compressor requires no inspection of
the unit’s internal components, external piping,
connectors, and the enclosure should be inspected
and maintained in accordance with the procedures
and recommendations in this manual.
2.2
COMPRESSOR
COMPONENT DESCRIPTION
The components and assemblies of the air
compressors are clearly shown. The complete
package includes compressor, electric motor,
variable speed drive, Supervisor Controller,
compressor inlet system, compressor discharge
system, compressor lubrication and cooling system,
capacity control system, instrument panel,
aftercooler and combination separator and trap, all
mounted on a heavy gauge steel frame.
On air-cooled models, a fan draws air over the motor
and forces it out through the combined aftercooler
and fluid cooler thereby removing the compression
heat from the compressed air and the cooling fluid.
On water-cooled models, a shell and tube heat
exchanger is mounted on the compressor frame.
Fluid is piped into the heat exchanger where
compression heat is removed from the fluid. Another
similar heat exchanger cools the compressed air.
After the fluid is cooled, it is injected into the
compressor, and mixes directly with the air as the
rotors turn which compresses the air. The fluid flow
has three basic functions:
1. As a coolant, it controls the air temperature
rise normally associated with the heat of
compression.
2. Seals the clearance paths between the
rotors and the stator, and also between the
two rotors.
3. Provides a lubricating film between the rotors
allowing one rotor to directly drive the other,
which is an idler.
After the air/fluid mixture is discharged from the
compressor unit, the fluid is separated from the air.
At this time, the air flows through an aftercooler and
separator, and then to the service line while the fluid
is cooled and filtered in preparation for reinjection.
Both air-cooled and water-cooled versions have
easily accessible items such as the fluid filters and
control valves. The inlet air filter is also easily
accessible for servicing.
CAUTION
Use only one type of a recommended com-
pressor lubricant. Adding a different one, or
mixing lubricants can cause damage and/or
malfunctions, and will void the compres-
sor’s warranty.
NOTE
The compressor requires no internal
inspections or maintenance actions. Open-
ing the compressor’s housing may void its
warranty. (This does not apply to the shaft
seal which is replaceable.)
Содержание TS20C
Страница 10: ...NOTES 10...
Страница 12: ...TS20C USER MANUAL SECTION 2 12 Figure 2 1 Sullair Rotary Screw Air Compressor Air Cooled 100 150HP...
Страница 13: ...SECTION 2 TS20C USER MANUAL 13 Figure 2 2 Sullair Rotary Screw Air Compressor Air Cooled 200HP...
Страница 14: ...TS20C USER MANUAL SECTION 2 14 Figure 2 3 Sullair Rotary Screw Air Compressor Air Cooled 250HP...
Страница 15: ...SECTION 2 TS20C USER MANUAL 15 Figure 2 4 Sullair Rotary Screw Air Compressor Air Cooled 200HP with Mounted VSD...
Страница 23: ...NOTES 23...
Страница 24: ...TS20C USER MANUAL SECTION 2 24 Figure 2 9 TS20C Piping and Instrumentation 100 150HP 02250177 307 R02...
Страница 26: ...TS20C USER MANUAL SECTION 2 26 Figure 2 9 TS20C Piping and Instrumentation 100 150HP continued 02250177 307 R02...
Страница 28: ...TS20C USER MANUAL SECTION 2 28 Figure 2 10 TS20C Piping and Instrumentation 200 250HP 02250177 308 R02...
Страница 32: ...TS20C USER MANUAL SECTION 2 32 Figure 2 11 TS20C Piping Instrumentation 250HP INTAC 02250177 313 R03...
Страница 34: ...TS20C USER MANUAL SECTION 2 34 Figure 2 11 TS20C Piping Instrumentation 250HP INTAC continued 02250177 313 R03...
Страница 36: ...TS20C USER MANUAL SECTION 2 36 Figure 2 12 TS20C Piping and Instrumentation 100 150HP WCAC 02250177 309 R02...
Страница 40: ...TS20C USER MANUAL SECTION 2 40 Figure 2 13 TS20C Piping and Instrumentation 200 250HP WCAC 02250177 310 R03...
Страница 44: ...TS20C USER MANUAL SECTION 2 44 Figure 2 14 V200TS Piping and Instrumentation 100 150 INTAC 02250183 513 R01...
Страница 48: ...TS20C USER MANUAL SECTION 2 48 Figure 2 15 V200TS Piping Instrumentation 200HP INTAC 02250183 443 R01...
Страница 50: ...TS20C USER MANUAL SECTION 2 50 Figure 2 16 V200TS Piping Instrumentation 200HP INTAC continued 02250183 443 R01...
Страница 52: ...TS20C USER MANUAL SECTION 2 52 Figure 2 17 V200TS Piping Instrumentation 100 150HP WCAC 02250183 515 R01...
Страница 56: ...TS20C USER MANUAL SECTION 2 56 Figure 2 18 V200TS Piping Instrumentation 200HP WCAC 02250183 444 R02...
Страница 58: ...TS20C USER MANUAL SECTION 2 58 Figure 2 18 V200TS Piping Instrumentation 200HP WCAC continued 02250183 444 R02...
Страница 60: ...TS20C USER MANUAL SECTION 2 60 Figure 2 19 TS20C Wiring Diagram MFV NC SUPV AC WC 02250178 820 R02...
Страница 62: ...TS20C USER MANUAL SECTION 2 62 Figure 2 21 TS20C Wiring Diagram YD NC SUPV AC WC 02250178 821 R02...
Страница 64: ...TS20C USER MANUAL SECTION 2 64 Figure 2 22 TS20C SSRV NC SUPV AC WC 02250178 822 R02...
Страница 66: ...TS20C USER MANUAL SECTION 2 66 Figure 2 23 TS20C CUST STR SUPV AC WC 02250178 823 R02...
Страница 68: ...TS20C USER MANUAL SECTION 2 68 Figure 2 24 TS20C MFV NC SUPV AC RC 02250178 824 R02...
Страница 70: ...TS20C USER MANUAL SECTION 2 70 Figure 2 25 TS20C MFV NC SUPV AC VSD FAN 02250178 825 R02...
Страница 72: ...NOTES 72...
Страница 76: ...SECTION 3 TS20C USER MANUAL 76 Figure 3 2 Identification TS20C Typical 02250175 122 R03...
Страница 78: ...TS20C USER MANUAL SECTION 3 78 Figure 3 3 Identification TS2C0 200HP AC 02250175 130 R03...
Страница 80: ...TS20C USER MANUAL SECTION 3 80 Figure 3 4 Identification TS20C 250HP AC 02250175 136 R02...
Страница 82: ...TS20C USER MANUAL SECTION 3 82 Figure 3 5 Identification TS20C 100 150 WCAC SER 02250175 144 R03...
Страница 84: ...TS20C USER MANUAL SECTION 3 84 Figure 3 6 Identification TS20C 200HP WCAC SER 02250175 148 R03...
Страница 86: ...TS20C USER MANUAL SECTION 3 86 Figure 3 7 Identification V200TS 100 150HP AC 02250182 109 R02...
Страница 88: ...TS20C USER MANUAL SECTION 3 88 Figure 3 8 Identification V200TS 200HP AC MTD VSD 02250182 116 R03...
Страница 90: ...TS20C USER MANUAL SECTION 3 90 Figure 3 9 Identification V200TS 150 200HP AC REM VSD 02250183 731 R01...
Страница 92: ...TS20C USER MANUAL SECTION 3 92 Figure 3 10 Identification V200TS 100 150HP WC SER 02250182 112 R01...
Страница 94: ...TS20C USER MANUAL SECTION 3 94 Figure 3 11 Identification V200TS 150 WCAC SER MTD VSD 02250184 027 R01...
Страница 96: ...TS20C USER MANUAL SECTION 3 96 Figure 3 12 Identification V200TS 200HP WCAC SER MTD VSD 02250183 725 R02...
Страница 98: ...TS20C USER MANUAL SECTION 3 98 Figure 3 13 Identification V200TS 150 200 WCAC SER REM VSD 02250183 736 R01...
Страница 100: ...NOTES 100...
Страница 107: ...SECTION 4 TS20C USER MANUAL 107...
Страница 108: ...NOTES 108...
Страница 110: ...NOTES 110...
Страница 122: ...TS20C USER MANUAL SECTION 7 122...
Страница 123: ...NOTES 123...